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Home My WebLink About35205 / 89-464 JANUARY 19 � 1989 k464 RESOLUTION (CARRIED LOST LAID OVER WITHDRAWN ) PURPOSE : 47AIVE BIDS AND AUTHORIZE AERIAL LIFT TRUCR REPAIR INITIATED BY: CITY ADMINISTRATION WHEREAS , the City owns a 1969 aerial lift bucket truck, presently used by the Forestry Division; and WHEREAS, periodic eXamination and replacement of necessary components are required; and WHEREAS , the 1989 City budget has funds allocated for this purpose; and WHEREAS, the original man�facturer is the sole vender to per£orm this work. NCW, THEREFORE, BE IT RESOLVED by the Common Council of the City of Oshkosh to authorize the proper City officials to waive bids and purchase aerial boom retrofitting as outlined in a letter dated September 12 , 1988 , aaotation in the amount of $16, 270. 00 . Said funds to come from account 062-380 Forestry and Maintenance of Equipment. ,__....__________..'—�—� iEJ:'::tI'PTJ;J ti'' ____ I '_._"_"'_._._._�.__. ( _ i o qn �� p� � ' L� '"�"T-�C� �. _..�_ � _._... , 7sr,i✓ _._..:' c��/�'__.. - 13 - �� . ��i ��LUM'� QUOTATION Uf/L/fy EpU/PMENf COMPANy INC, Na W226to Bluemound RQ Weukesha, WI 531e6 P�one 414I541-850� f3866 City aF Oshkosh Parks ➢ept . Septamher 12, 1988 BOS Wetzel P .O . Box 1130 Oshkosh, Wiscansin SY901 . Fa"I'IN:� Mr , Rod Brusius SUBJECT: ❑verhaul Hi-Ranger Modal SI"�-52PBI serial numher Y693057 . DUERHRLIL Ihis is a general outlina ❑E work which would be perFormed ❑n the ❑verhaul ❑n your H�i-Ranger . The operation and maintenance manual Eor H1-Ranger aerial devices recommends that a ma�or overhaul he parEormed at intarvals oF threa ��years or 6, 000 hours oE use, whichaver comes Pirst . Inspact hydraulic pump . a , Remove and disassemhle pump completely . 6 . Clean and inspect all components . c . Replace all seals . d . 7est and reinstall . Replace hydraulic Eilter . a . ❑cain main hydraulic system , h . Clean resarvoir . c . Replace micronic cartcidge . d . Install gate valves iP needed and clean suction Eilter . Rebuild upper and lowar hoom cylinder assem6lies . a . Disassemhle cylinder completely . h . Clean and inspect all components . c . Raplaca all packings and seals . d . Replace 61ind end bushings . e . Replace rod end 6ushings . E . Replace 61ind end lower hoom cylinder bushing as needed . LJpper 600m assambly . a . Replace sheave liners . . h . Replaced cahle insulator rods . c , Replace control line assy . d . Replace McGill hearings, (2J . e . Replaca compensating roller chain . ��LU��' QUOTATION d EQU/PMENf COMPANy,INC, t610 8luemomC RC. Waukesha,W1 53186 \ PM1One 414/54'l-8500 E . Replace leveling cahles , g . Replace axle 6olts, eccentric sleeves . Lower hoom assemhly . a . Replace sprocket bushing and pin . � h . Raplace liEt cahle . . c . Replace hold back cahle sheave 6ushings and pins . d , Replace contral lines . Turntable assembly . . a . Oisassamhle turnta6le halves and clean . b . Inspect all 6earings, spacers and turntahle drive gear . c . ModiPy turntable per MB-3097 hy installing screws per R-1-5077 if needed . d . Install new turnta6le socket screws . e . Replace turntable pinion and pinion key . E . MadiFy turntahle per MB1083 mandatory structural modiEication . Rabuild ❑utrigger cylindec assem6ly . a . Oisassem6le cylinders completely . h . Clean and inspact all components . c . Replace all packings and seals . d . Install ❑utrigger locks E-505690, iE needed . Replace tha following hoses . a . Pedestal hoses . h. R11 hosas which connect t❑ swivel ,]oint . c . L�pper hoom cylindar hoses . d. Lower boom cylindar hoses . e . Ioal line hoses . E . ❑utrigger hoses . Repair gear raducer . a . Disassam6le gear hox completely . h. Clean and inspact all components . c . Replace ❑utput shaFt, all seals, gaskets and oil . Replace hinge pins . a . Lowar boom cylinder rod end hinge pin . b. Lower 600m cylinder blind end hinge pin . c . Idler sprocket hinge pin , d , P1atEorm hinge pin . Repair unloading valve . ��L��'� QUOTATION yEOU/PMENf COMPANy INC, 2610 Bluamountl Ftl. Waukesha,WI 53186 \ P�one 414I5A>-8500 a . Clean and inspect all components . h . Raset . Install lower boom support E-5057099 with neoprena padding on saddle, iE needed . Inspect stainless steel tubing 6etween throttle control actuatoc and hydraulic pump . Rehuild upper control t❑ power assist . a . ❑isassem6le control head completely . h . Clean and inspect all components . c . Replaca all 0-rings and pinions . � d . Clean and luhricate linkage . e . Replace with new ❑il . Repair lower control valve and outrigger valve . a . Oisassem6le valves complately , h . Clean and inspect all components . c . Raplace all 0-rings and seals . Re6uild Fiherglass components to ❑riginal structure and electric integrity , a . Rebuild fiberglass 6asket , control guard and sheave guard . b . Re6uild upper fi6erglass hoom assemhly . Install outriggar interlack per E-SOSYYO . Replace matting ❑n platEorm Eloor . Replaca saFety walk surEaces ❑n basket steps . Install elhow sheave liner kit per MB-1096 . Set basket angle . Stress test unit . 'Iip test unit 360 deg . pec qNSI R92 .2 - 1979 . Complete lu6cicatian . MagnaPlux all critical welds per MB-1100 . " ��LUM'� QUOTATION ;yEpU/PMENf COMPANy INC, 2610 Bluemound Rd Waukeshfl,WI 531B8 \ Phone 414154)�8500 PerEo�m standard dielectric tests, and certiFy For "69KU" . 7wo new operation and maintenance manuals . - CertiEied report oE mechanical and electrical test, signed by a registered, proEessional . New unit warranty . IOTAL ❑VERHRUL: � 16, 270 .00 NOTES: 1 . Prices are quoted, F .O .B . - FACTORY . 2 . Deliver chassis ta: Utility Equipment Co . , Inc. N�i W22610 Bluemound Rd . Waukesha, WI 53186 3 . 7his estimate is hased on work listed and does not cover additional parts ❑r lahar which may 6e required aFter work has been started . Either by your request or aPter the work has hean started, worn ❑r damaged parts whicfi are not evident at first may be discovered .� Naturally , this estimata cannot cover such contingencies . You will however, he notiEied 6y a changa ❑rder ❑F these parts Eor your approval . Y . It is essential that the overhaul be perEormed 6y a Hi- Rangar authorized dealer , and Hi-Ranger trained personnel , who possess complete knowledge ❑P this aerial device . Failuce to perEorm repairs 6y qualiEiad, trained, Hi-Ranger mechanics and Hi-Ranger O . E .f1 , parts may result in serious personal in�ury ❑r death . 5 . �uotation valid Eor 30 days . UTILII'Y E�UIPMEN2 COMPRNY, INC . ' "� � ' /� -- .vYlt��:�QiiG:J�=C:: Me� nansk �irector oF Iechnical Services � '. if during tre airPand/or replacementloflthemcomponent shalltbesmade uncovered, p in accordance with the instxuctions in the Operation and Maintenance Manual supplied with the unit, and Lefore Eurther use oinche f=ia1 1�. . device. consult the manual, and Mobile Aerial Towets, � repair ptocddures. -q �. 'WARNING � #'` It is essential that these instrnctions are followed ,, for proper pezformance of the device and for your A. personal safety. 1 " ' and to repair this � : Failure�to inspect, to maintain, • � aerial device, in accordance with the manufactu=ex' s' , . . � instructions, can tesult, in equipment breakdown and serious pexsonal injury.�� The xepair of critical welds must conform to the following standasds. ;:q (1) Structural Welding Code AWS D1,1-72 (2) Specifications £or Welding Industrial and Mill Cranes AWS D14,1-70 ; (3) Standards for Walifications of welding Procedures and � � � welders for Piping and Tubing. Aw5 D10.9-69 r� MAGNAFLU7C INSPECTION 1, � Longitudinal welds on both side of each of (2) lower boom hinge ti ears at elbow end. . �'� . Z, All welas, under the lower boom, supporting the structure where ,w:, the lowet boom cylinder blind end connects to the lower boom. � .K� 3. Circular and longlconnectinglthealowea boom(to theeturntable �" .�•.. bearing supports, :;<„ ears. 4, Welds on lower boom cylinder blind end and rod end. . �;:, � 5, welds on upper boom cylinder blind end, and on leveling cable _.�� ;t anchor tabs at rod end. -.='+��- 6, pny load-bearing weld or pin in a structural member that hag .: been damaged or distotted by overload oY abuse, -86_ ,,...» SFI 9/80 '+,;�. �� 6 �ZYGIA INSPECTION comn nsatina cha 'n Term'nal Assemblv �� i� Inspect for cracks with ZYGIA dye penettant. Terminal is located on '� top of the turntable, with one end connected to the compensating chain, and the other end anchored to the turntable, . i I� �oR o�,�. �1 In addition to periodic inspection, a complete overhaul of the . I� entire unit is essential for maintaining the equipment in a safe and trouble-free condition after an extended period oP .use.� Correct :� overhaul intervals a=e determined by use factors, such as exposure �, to weather, severity of use, amount of. xoad travel, and quality� of !I ! maintenance, Under average conditions, a unit should be overhauled i ��: afte=�-3�years or 6000 hours use, whichever comes first. [3ours of ��;��use aze defined as the period duri�(g which the unit is stopped at a �r'` work site, with the hydraulic pump rotating. Severe usage, exposure !,�.to salt spray or poor maintenance can make sho=ter overhaul intervals �-';;_essential. The� periods`can be safely extended to 5 years o= 10,000 �, ';`'hours of use, whichever comes first, on units stored indoors; � �.radequately lubx'icated and maintained, �and operated carefully by�' • �_�� skilled operators,` t;:c . �; � WARNING, . i i �a: �r y ; It is essential that the overhaul be perfoxmed f by authoxized and skilled personnel, who possess I < . � � complete knowledge of this aerial device, }'�t- Failure to perform repaiis by quali£ied, trained, � .; c,c .. Hi-Hanger mechanics, may result in serious personal — ' injury, ::C.Y•, Oveshaul should include the £ollowing items as a minimum: ��x�:COmpletely inspect the Hi-Ranger unit befote disassembl of unit. ,�r�....t Y . �°.COmpletely dieassemble unit and inspect component parts, d'[. !- _. .. �J�G 9?:•;... . . . � ?nspect all welds for cracks and Magnaflux or Zyglo inspect all � � critical�� structuraS components, (Re£er to "Inspection of Ctitical Welds and Components° . in MAINTENANCE Section) . � _ . " - � :Remove a11 hinge pins and inspect closely, Replace any pins , •��that are csacked, bent; or noticeably worno , .`�'%�u�' . � � ......FT�-�9/an _a�_ n � c. ti� — a o a -s m �o A � 7 C � � O o� .TN m Z S '� o .. � � m � � p p A � znn - O K O Z � V1 V1 � � C tp c+ �V � ��. O Z N N a m z � � r ty M �+ �