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HomeMy WebLinkAboutWater Filtration Plant Asset Management Plan SCOPE OF SERVICES City of Oshkosh Water Filtration Plant Asset Management Plan Purpose The purpose of the Water Filtration Plant Asset Management is to assist the City of Oshkosh with the management of Filtration Plant assets by identifying and prioritizing potential risks associated with Filtration Plant assets .Risk-reduction options will be identified for a select number of assets and asset groups having unacceptable risk levels,as determined by the Oshkosh Water Utility.Those options will be evaluated for incorporation into capital improvement plans or into O&M protocols.The processes developed will give the City an easy-to-maintain approach to asset management(AM). Project Team Approach To deliver the AM Plan efficiently,CH2M HILL's team includes a nationally-recognized water utility asset management expert,Alan Ispass,and senior water treatment facility engineers familiar with the Filtration Plant,Tony Myers and Linda Mohr.These project leaders will be supported by local facility engineers who are also familiar with the Plant. To involve City staff efficiently,the project approach includes several focused workshops designed to incorporate the City's knowledge,data,and insights into simple,customized asset management tools.With these tools,a rational process is used to develop an AM Plan that identifies and prioritizes future Filtration Plant improvements that provide the greatest reduction in risk for the money invested. Project Tasks Task 1: Asset Management Strategy Task 1 provides the foundation for the Filtration Plant AM Plan and includes formation of a cross-functional AM Team,data collection, and defining the AM program strategy. Subtask 1.1—Asset Management Team Formation and Chartering:CH2M HILL will facilitate the formation of the City's AM Team,which will include staff from management,treatment operations,maintenance,and other water utility functional areas.Team members will provide information,data, and guidance to CH2M HILL. CH2M HILL will kick off the project with a half-day workshop with the AM Team,during which the work plan and schedule will be reviewed and the AM Team chartered.The workshop will confirm critical success factors for the asset management program,project milestones,project protocols,and team member roles and responsibilities, all of which will be summarized in the AM Team Charter. Deliverable:One-page AM Team Charter. Subtask 1.2—Gather Data and Information: CH2M HILL will request information and data concerning the City's organization,strategic water utility plans,operation and maintenance protocols,maintenance histories,main break records,capital improvement plans,and Filtration Plant assets,including any asset inventories,asset condition assessments or inspection reports,and facility plans.Documents concerning levels of service and performance measures,both targets and actual results,will also be requested. Deliverable:Data and information requests. Subtask 1.3—Formulate Strategy: CH2M HILL will review the City's,Depal Intent of Public Works and water utility's vision,mission,and goals in conjunction with their strategic or business plans,levels of service,and targets.To illustrate,if a level of service is established to maintain an adequate pressure at the customer connection,then the target could be maintaining a minimum of 40 psi pressure at the customers' side of the meter.This information will provide the foundation for a sustainable asset management plan.CH2M HILL will facilitate a meeting with the AM Team to confirm the drivers and objectives for improving the management of Filtration Plant assets and to reach consensus on the AM plan strategy. Deliverable:Final asset management strategy,goals,and levels of service. Subtask 1.4—Develop Asset Hierarchies: CH2M HILL will work with Plant staff during meetings to develop an asset hierarchy for the Filtration Plant from existing drawings, databases,and staff knowledge.If asset hierarchies can not be completed during meetings, CH2M HILL will prepare draft hierarchies for review with City staff in informal follow-up meetings.The asset hierarchy is comprised of individual major assets and logical groups of minor assets.For example,if a pump station is an asset at the "parent"level,then individual pumps are assets at the"child"level.The depth of the hierarchy for this top-down method of evaluation depends on the type of asset and may extend to third or fourth sub-element levels.The AM Team will review and approve the final proposed asset hierarchies. Deliverable:Asset hierarchies. Subtask 1.5—Develop Consequence Matrix: CH2M HILL will work with the City to develop the criteria for scoring for the consequences of asset failure.Failure is defined as an asset not meeting its desired levels of service.For example,failure of a High Lift Pump Station may mean loss of service due to pump failure,a piping or valve failure,loss of pump wet well structural integrity,or failure of primary–or emergency standby–electrical power supply. The assessment of vulnerability of Filtration Plant assets will be considered in defining the consequences of asset failure.The definitions and scoring system will be aligned with the established levels of service and the asset management strategy.As part of a one-day workshop,consequence of asset failure matrix will be developed incorporating the AM Team's criteria for scoring across the entire array of infrastructure assets.The scoring of consequences will differentiate,for example,loss of service of the 60-inch raw intake versus a 24-inch intake. Deliverable:Consequence of asset failure matrix and scoring system. Subtask 1.6—Develop Likelihood Matrix: As part of the one-day workshop to develop consequence matrix and scoring system,CH2M HILL will facilitate a working session with the AM Team to identify criteria that will be used to quantify and score the likelihood of asset failure.This will include the initial grading criteria for rating the physical condition of infrastructure assets along with asset performance.A matrix will be developed to permit consistent scoring and determination of the likelihood of asset failure. Deliverables:Condition grading criteria,and likelihood of failure matrix and scoring system. Task 2: Asset Management Implementation Plan Working with City staff,CH2M HILL will employ the results of Task 1 to evaluate the relative risk of infrastructure assets and asset groups and to identify improvements to capital planning and maintenance activities,and for prioritizing more detailed data gathering and condition assessments.This will be the basis for the Implementation Plan developed at the end of Task 2. Subtask 2.1—Assign Consequence Levels to Assets: CH2M HILL will work with the City to evaluate assets and asset groups for consequence of failure.Consequence for the assets will be quantified using the matrix and scoring system developed.The evaluation will be accomplished through a one-day workshop with Plan staff knowledgeable of the assets being evaluated. Deliverable:Asset and asset group consequence scores. Subtask 2.2—Determine Likelihood of Failure for Assets: CH2M HILL will work with the City to evaluate asset and asset groups for likelihood of failure.For this effort,an overall understanding of the physical condition and performance of the assets is necessary. CH2M HILL will review available asset records and data and query staff to obtain information on asset performance and condition. CH2M HILL will facilitate a one-day workshop with the same participants as in the consequence workshop.At the workshop, assets and asset groups will be scored for condition and performance based upon the information gathered. Deliverable:Asset and asset group likelihood scores. Subtask 2.3—Calculate Relative Risk for Assets: Based on the results of the consequence determination and likelihood of failure determination,the AM Team will determine the relative risk among the individual major assets and asset groups.This will be accomplished using an ExcelTM spreadsheet.The assets will be prioritized by risk level and presented in a meeting with the AM Team for discussion and for selection of an acceptable level of risk as determined by City staff. Deliverable:Asset and asset groups by risk level. Subtask 2.4—Identify Risk Reduction Options and Prioritize:Once the relative risk of the assets and asset groups is determined,CH2M HILL and the City will identify risk reduction options (capital projects,maintenance actions)to reduce the risk associated with assets and asset groups posing a higher than acceptable risk level.For assets and asset groups having a higher than acceptable level of risk,the AM Team will chose a maximum of five (5) assets for further evaluation and for selection of options to reduce risk.It is anticipated that the following assets will be chosen for development of conceptual-level options for implementation and budgetary cost estimates. • Finished water clearwells • Chlorine and ammonia chemical feed equipment • Alum chemical feed equipment Finished Water Clearwells Background. The finished water clearwell provide on-site storage of drinking water for plant needs.Prior to the construction of the CT/BWS Basin in the Modifications and Demolition Project,the clearwells provided some contract time for backup disinfection.In the April 16,2007 Sanitary Survey Report,the Wisconsin Department of Natural Resources prescribed corrective action for the finished water clearwells. The Plant clearwells,the South,Center,and North Clearwells,are cast-in-place concrete structures located below grade.The clearwells do not meet current code requirements because they are earth-covered without a sloped top or membrane cover.The North and Center Clearwell have been in service for over 90 years;the South Clearwell has been in service for 50 years.The condition of the clearwells varies as evidenced from inspection during the current construction of the Filtration Plant Modifications and Demolition Project. Anticipated Risk Reduction Improvement.To mitigate risk associated with not meeting regulatory requirements,options for improving or replacing the existing clearwells will be identified and evaluated.The evaluation will include consideration of finished water plant hydraulics,operational strategies,storage needs,existing facility constraints (including yard piping),potential future plant improvements and budgetary issues. Chlorine and Ammonia Gas Feed Equipment Background.Chlorine and ammonia gas are used to provide a residual disinfectant for finished water conveyed to the City's customers.The chlorine and ammonia feed equipment has been in service for over 10 years and is prone to requires frequent,specialized maintenance.Because of the inherent life-safety issues associated with chlorine and ammonia gas,it is critically important the chemical feed equipment,piping and valve system be simple to operate and easy to maintain safely.Some the existing system components can only be maintained by an outside specialty contractor. Anticipated Risk Reduction Improvement.To mitigate risks associated with systems' reliability,potential life-safety situations, and ease of maintenance of the existing chlorine and ammonia gas feed systems,improvement options will be evaluated.Design criteria for the chemical feed systems and operational strategies to meet current and potential future conditions will be confirmed. Alum Chemical Feed Equipment Background. Alum(liquid aluminum sulfate) is used as a primary coagulant in the water treatment process.The existing alum feeders -rotating dipper-type devices—are difficult to maintain because they are no longer manufactured. Anticipated Risk Reduction Improvement.Other types chemical feeders,including mechanical,hydraulic,or solenoid-type positive displacement pumps,are used extensively for alum systems at drinking water plants.These types of pumps which are relatively inexpensive, accurately controlled through automatic SCADA systems,and easy to maintain will be considered. CH2M HILL will work with City staff to re-score the 5 highest-risk assets as if the improvements are implemented to determine the degree of risk reduction for each option selected.This process is used to prioritize improvements in terms of best reduction in risk for money invested. Deliverable:For selected assets and asset groups, (1) description of options for reducing asset risk employing capital projects and operation and maintenance (O&M) actions; (2)prioritized capital renewal projects with order-of-magnitude costs; and (3)prioritized maintenance actions with estimated O&M cost impact. Subtask 2.5—Document Asset Management Implementation Plan: CH2M HILL will prepare an implementation plan that will include a description and categorization of the Filtration Plant assets,a description of the analytical techniques used throughout the project, and the results of the analysis.The report will present the relative risk posed by assets,risk reduction capital renewal projects,maintenance actions,and recommendations for improving the management of the City's assets.A draft report will be submitted for approval before a final report is delivered.A PowerPointTM presentation will be prepared and presentations made to the City Manager or City Council. Deliverables: (1)Draft and Final Project Report covering all aspects and recommendations of the project; (3)CD with all data collected,in Exce1TM or other approved format; (4)hard copy of presentation; (5) and CD with PowerPointTM version of presentation. Task 3—Project Management, Quality Management, Project Communication The project team members responsible for successful project delivery include the project manager,the quality manager,and the technical leads.This group will work together to assure the City of technical quality and satisfactory performance. As project manager,Linda Mohr will prepare project instructions for the project team to guide the execution of the work,define responsibilities, and set goals for project success. The instruction will include: detailed scope of services and project deliverables,work plan, schedule,quality management plan,and budget. As quality manager,Tony Myers will ensure that calculations,evaluations,and project deliverables are reviewed internally prior to submission to the City.Given his expertise in drinking water treatment technologies and water utility operations,he will also provide overall oversight of the technical work to ensure the project team is considering the best possible options for the City. To make sure the City's goals for the project are met,Linda will facilitate project communication through meetings,email,phone conversations,and brief monthly progress reports. Project Schedule The Water Filtration Plant AM Plan will be completed within 5 months of notice to proceed. This project duration allows for essential production work between workshops with the City.Some of the workshops will be rigorous with respect to the level of detail in which assets will be evaluated.The proposed schedule includes sufficient time to work with detailed workshop input and keep the program development fresh in the minds of the project team. Professional Services Level of Effort The Water Filtration Plant level of effort is summarized in Table 1. Table 1 Level of Effort Oshkosh Water Filtration Plant Asset Management Plan Total Project Senior Senior QNQC Project Cost Total Labor Expense by Task Description Manager Consultant Consultant Reviewer Engineer Estimator Graphics Clerical By Task Task Total by Task Mohr Myers „'"kpaas Matchich Elliott Butcher Steams Laurent Task 1 AM Strategy 30 20 16 4 72 -_ 40 $27,246 $875 $28,121 Task 2 AM Plan Implementation 46 42 24 8 128 40 80 40 $61,220 $1,750 $62,970 Task 3 Project Management 20 60 $7,382 $500 $7,882 Task 1 Total 96 62 40 12 200 40 80 140 $95,848 $3,125 $98,973 Hours 670 AGREEMENT THIS AGREEMENT, made on the 30th day of September, 2009, by and between the CITY OF OSHKOSH, party of the first part, hereinafter referred to as CITY, and CH2M Hill, Inc. 135 S. 84th Street, Milwaukee, WI 53214, hereinafter referred to as the CONTRACTOR/CONSULTANT, WITNESSETH: That the City and the Contractor/Consultant, for the consideration hereinafter named, agree as follows: ARTICLE I. PROJECT MANAGER A. Assignment of Project Manager. The Contractor/Consultant shall assign the following individual to manage the project described in this contract: Linda Mohr. B. Changes in Project Manager. The City shall have the right to approve or disapprove of any proposed change from the individual named above as Project Manager. The City shall be provided with a resume or other information for any proposed substitute and shall be given the opportunity to interview that person prior to any proposed change. ARTICLE II. CITY REPRESENTATIVE The City shall assign the following individual to manage the project described in this contract: City of Oshkosh Water Filtration Asset Management Plan. ARTICLE III. SCOPE OF WORK The Contractor/Consultant shall provide the services described in its proposal attached hereto and incorporated herein by reference. The Contractor/Consultant may provide additional products and/or services if such products/services are requested in writing by the Authorized Representative of the City. ARTICLE IV. CITY RESPONSIBLITIES The City shall furnish, at the Contractor/Consultant's request, such information as is needed by the Contractor/Consultant to aid in the progress of the project, providing it is reasonably obtainable from City records. To prevent any unreasonable delay in the Contractor's/Consultant's work the 1 City will examine all reports and other documents and will make any authorizations necessary to proceed with work within a reasonable time period. ARTICLE V. TIME OF COMPLETION The work to be performed under this contract shall be commenced and the work completed within the time limits specified in the General Conditions / Contractor's proposal. (Indicate which) ARTICLE III. PAYMENT A. The Contract Sum. The City shall pay to the Contractor for the performance of the contract the sum of $ 98,973.00, adjusted by any changes as provided in the General Conditions, or any changes hereafter mutually agreed upon in writing by the parties hereto. or The City shall pay to the Contractor/Consultant a fee as follows: Professional fee $ 95,848 Reimburseable expenses $ 3,125 Fee schedules shall be firm for the duration of this Agreement. B. Method of Payment. The Contractor/Consultant shall submit itemized monthly statements for services. The City shall pay the Contractor/Consultant within 30 calendar days after receipt of such statement. If any statement amount is disputed, the City may withhold payment of such amount and shall provide to Contractor/Consultant a statement as to the reason(s) for withholding payment. C. Additional Costs. Costs for additional services shall be negotiated and set forth in a written amendment to this agreement executed by both parties prior to proceeding with the work covered under the subject amendment. ARTICLE IV. CONTRACTOR TO HOLD CITY HARMLESS The Contractor covenants and agrees to protect and hold the City of Oshkosh harmless against all actions, claims and demands of any kind or character whatsoever which may in any way be caused by or to the proportionate extent resulting from the intentional or negligent acts of the Contractor, his agents or assigns, his employees or his subcontractors related however remotely to the performance of this Contract or be caused or result from any violation of any law or administrative regulation, and shall 2 indemnify or refund to the City all sums including court costs and reasonable attorney fees and punitive damages which the City may be obliged or adjudged to pay on any such claims or demands within thirty (30) days of the date of the City's written demand for indemnification or refund. ARTICLE V. INSURANCE The Contractor/Consultant agrees to abide by the attached City of Oshkosh Insurance Requirements. ARTICLE VI. TERMINATION A. For Cause. If the Contractor/Consultant shall fail to fulfill in timely and proper manner any of the obligations under this Agreement, the City shall have the right to terminate this Agreement by written notice to the Contractor/Consultant. In this event, the Contractor/Consultant shall be entitled to compensation for work completed to the termination date. B. For Convenience. The City may terminate this contract at any time by giving written notice to the Contractor/Consultant no later than 10 calendar days before the termination date. If the City terminates under this paragraph, then the Contractor/Consultant shall be entitled to compensation for any satisfactory work performed to the date of termination. This document and any specified attachments contain all terms and conditions of the Agreement and any alteration thereto shall be invalid unless made in writing, signed by both parties and incorporated as an amendment to this Agreement. In the Presence of: CONTRACTOR/CONSULTANT By: Signature,4//44,1 2-7 247. - ��'y�Y� Print Name �'Il a� E. kt Title ,rJz. I e)d e'.oJ ara Ar?i yta �c Date 30 S yn i r tool 3 4 CITY OF OSHKOSH By: ,' l�-14 -- ._)& c 404 I, Mark A. Rohloff, City Manager (Witness) And: (Witness) Pamela R. Ubrig, ity Clerk (( APPROVED: I hereby certify that the necess- ary provisions have been made to dir pay the liability which will accrue � under this contract. City Att. e Cerg-4roller 5 • EXHIBIT A INSURANCE REQUIREMENTS FOR "PROFESSIONAL LIABILITY" PROVIDERS FOR CITY OF OSHKOSH It is hereby agreed and understood that the insurance required by the City of Oshkosh is primary coverage and that any insurance or self insurance maintained by the City of Oshkosh, its officers, council members, agents, employees or authorized volunteers will not contribute to a loss. All insurance shall be in full force prior to commencing work and remain in force until the entire job is completed and the length of time that is specified, if any, in the contract or listed below whichever is longer. 1. PROFESSIONAL LIABILITY A. Limits (a) $1,000,000 each occurrence and /$1,000,000 annual aggregate B. Must continue coverage for 2 years after final acceptance for service/job 2. GENERAL LIABILITY COVERAGE A. Commercial General Liability (a) $1,000,000 each occurrence limit (b) $1,000,000 personal injury and advertising injury (c) $2,000,000 general aggregate (d) $2,000,000 products — completed operations aggregate B. Claims made form of coverage is not acceptable. C. Insurance must include: (a) Premises and Operations Liability (b) Contractual Liability (c) Personal Injury (d) Explosion, collapse and underground coverage, if applicable to work scope. (e) Products/Completed Operations (f) The general aggregate must apply separately to each project/location 3. BUSINESS AUTOMOBILE COVERAGE A. $500,000 Combined Single Limit for Bodily Injury and Property Damage each accident B. Must cover liability for"Any Auto" —including Owned, Non-Owned and Hired Automobile Liability Insurance Requirements Professional Liability 3-29-06 4. WORKERS COMPENSATION AND EMPLOYERS LIABILITY— If required by Wisconsin State Statute or any Workers Compensation Statutes of a different state. A. Must carry coverage for Statutory Workers Compensation and Employers Liability limit of: $100,000 Each Accident $500,000 Disease Policy Limit $100,000 Disease— Each Employee 5. ADDITIONAL PROVISIONS *Additional Insured —On the General Liability Coverage and Business Automobile Coverage. City of Oshkosh, and its officers, council members, agents, employees, and authorized volunteers shall be Additional Insureds. *Certificates of Insurance A copy of the Certificate of Insurance must be on file with the City Clerk. *Notice NOTE: City of Oshkosh requires 30 day written notice of cancellation, non-renewal or reduction in coverage in the insurance coverage. *The insurance coverage required must be provided by an insurance carrier with the "Best" rating of"A"—VII" or better. All carriers shall be admitted carriers in the State of Wisconsin. INSURANCE REQUIREMENTS STREET/SIDEWALK OBSTRUCTION PERMITS/ WORK IN RIGHT-OF-WAY PERMITS 1-1-03 Insurance Requirements Professional Liability 3-29-06