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HomeMy WebLinkAboutHVAC CITY OF OSHKOSH N°_ 15248 PERMIT - APPLICATION AND RECORD TYPE: BLDG ❑ HTG p ELEC ❑ PLBG ❑ SIGN ❑ ZONING FLOOD PLAIN HEIGHT ADDRESS 'bee, (Pit/eon/1i N� !' ye PLAN NO. OWNER Fr 1 / 7 / V DESIGNER USE /NATURE OF WORK A IN A. _ /is /12 BUILDING CONTRACTOR Size Sq. Ft. # Rooms # Stories Height Foundation Class of Const. Occupancy Permit HEATING CONTRACTOR 7 - Ja — . L /7/7 e/ Heat fU ' A/C Vent ❑ Fuel /System —6 Heat Loss /6" PliP BTU'S 7 G �t c ELECTRIC CONTRACTOR Electric Serv. New ❑ Change ❑ Temp ❑ Type Volts Amps Fixtures Switches Receptacles Circuits PLUMBING CONTRACTOR BT WH Disp WSoft CBasin Lav Sh DW DF San. Sewer WC FDr SP Ur Storm Sewer Sink LTub Eject SS Water Other FEES: Valuation $ 1 - 6'e Permit Fee Paid $ 95 -1." / " 64--e Park Dedication9^ a s _90 ISSUED BY Date a� Final /O.P. 7- 4 In the performance of this work I agree to perform all work pursuant to rules governing the described construction. SIGNATURE S!!: Z --�� c` AGENT /OWNER E ADDRESS TELEPHONE # PERMIT NO. l: 9`> APPL. DATE OA/ ADDRESS /2`©0 - • /�r�la' OWNER f»-) � ` t NATURE OF WORK S y /�v oe. / o- HEATING CONTRACTOR r � e..4 -.07,7 e f' FUEL: gqp OIL 4 �'�' SOLAR SOLID CONDITIONING FORCED AIR H.W. ELEC. BASE. STEAM SYSTEM RADIANT SUPPL. /C VENT CHIMNEY: "A" DIRECT VENT CON.BURNER CALCULATED HEAT LOSS )7 a SYSTEM BTU RATING "7 MISC. 7`Ls`7 INSP. ROUGH IN FINAL 95 0 EST. COST �j (,* (-) PERMIT FEES DATE PD fs/ f7 REMARKS •� , , INSTALLATION INSTRUCTIONS ,....._ ,___ zgo 4 5feamt FIREPLACE HEATING SYSTEM 410 tlik.\\** W 1 4,MnnlldrttT■"■„■ ■ % .: }:;f;�f: `:::^:: CF :P.:�+'i'.::a�.�'"+:ti;:vs::::< \ l: C:$ c \ ; 3 , F S2 "O O / .s: 0 OO o • � O' .. ;.:` ib ` `G�:..00G OOQ 6. , �oO::ss - a:�.:�3 >?Sa;: 4 ...„. \ • % ,A 0 114 1 14114 : 4:41;V (-- . % 4$! Ik tip 0 % ,t,r, 4 e , ,, I t I i ' . A• J 4 q 4 )II "Art, �� / / \,// IMPORTANT: READ INSTRUCTIONS 40 CAREFULLY BEFORE INSTALLATION. Model 232 0 FAILURE TO INSTALL THIS 332DST 0 FIREPLACE CORRECTLY CAN CAUSE OF 336DST 0 SERIOUS STRUCTURAL AND FIRE / 430 / HAZARDS AND MAY VOID YOUR 0 432 0 WARRANTY. 436 IL____________■•■■________t1_V Form #2003 - 1 1 MOST COMMON INSTALLATION PROBLEMS Fire Hazards A) No wood should be left inside of the block chamber. B) If installing the light weight block chamber adjacent to a combustible wall leave at least 6" of space between outside of the block and wood wall. C) Use only non -faced fiberglass insulation on outside of block chamber. Styrofoam will melt or burn. D) At least 12" of space must be left between the top of the chamber and the wood header. This space must be insulated with non -faced fiberglass insulation. E) The top of the upper grill must be level to the bottom of the slab to avoid a heat sink. Cold Air Transfer Areas A) The wall behind the fireplace must be insulated just like any other wall in your home, if it is not, you will get cold air transfer. i B) The foundation slab directly under the fireplace must not extend to the outside of the house, see (D) in Fig. 1 for proper installation. If this is not done you will have a severe cold air draft through the bottom grill. C) Secure combustion air pipe together with screws to prevent them from coming apart, and leaking cold air into your chamber. Face Brick Cracking A) Do not lay face brick directly on top of the unit. B) Use a lintel iron across the top of the unit, make sure a %" space is left between the unit and the lintel. C) Do not allow mortar to fall between lintel and the unit. This can be prevented by using fiberglass insulation that is placed against the back side of the lintel. D) Allow at least 1 /4" of space between face brick and sides of unit. Smoking Back A) Do not reduce the size of the chimney, the unit will smoke back. An 8" x 8" flue has a 61/2" diameter and will not work with any Kozy Heat unit. D tie «x `rgi- .. f t ti 's ' " N .-- N �y . im =I p mu — rim � s K INI - ;®I = J R -1- : ,. - � -® 6 R, 6 ": _i, is 5 G -- dillinamempor-1—F Y . —c 111 �� —E El l I ,, _ ,_ti:, flg. 1 r 2 • r .. INSTALLATION C * This symbol denotes cold transfer areas. Close adherence to instructions should be maintained to assure proper in- sulation. ® This symbol denotes fire caution areas. Close adherence to instructions must be followed to maintain fire safety. NOTE: The letters in Fig. 1 correspond to the letters in brackets in the following installation instructions. 1) Dig a hole to conform with frost level (about 48" deep). See Fig. 2 to determine the hole size based on the model number being installed. NOTE: If the unit is being installed on an existing slab, you need at least 12" of slab to support the installation. See Fig. 2 for proper foundation dimensions. 2) Set up and pour foundation concrete (A) 12" thick with re -rod. See Fig. 4 for proper re -rod requirements. If a vast amount of brick is being used, or if a masonry chimney 19' or taller is being used, make foundation 18" thick with re- rod. This foundation may be located on an outside wall or inside the house. 3) Lay up regular 8 "x8 "x16" concrete block (B) from the foundation to ground level (C). a) Foundation block should now be reduced to allow for at least 4" of insulation space and 4" of space for the face brick. Block should be layed with this reduction to floor level (D). b) If desired the foundation block can be used as an ash pit. If so, install a clean out door (E) above ground level. An air tight door must be used. 4) Set up forms and pour a concrete slab (F). Minimum thickness recommended is 6 inches. This slab must not extend into the insulation space. a) If an optional fan is to be used electrical conduit should be placed in slab and routed to desired switch location (G). b) A hearth extension of at least 16" (H) is required for safe operation. (Consult local building codes). c) If an ash pit is to be used, leave a 5 "x10" hole in the slab. The location of the hole is determined by the placement of the firebox. See Fig. 6 for proper placement. Make certain the ash chute is properly sealed to the firebox to prevent air flow, this can be done with furnace cement. 5) Lay up the inner chamber walls (I) constructed of 4 "x8 "x16" light weight block. This block is used instead of concrete block for its insulation factor and concrete block should not be substituted. Refer to the top view diagram Fig. 2 for the proper dimensions required for this chamber, depending on the model you are installing. NOTE: Keep this wall 4" back from the desired front of the fireplace to allow the face brick to be installed in front of it, and behind the fireplace faceplate. a) Metal ties should be used on the ends of this wall to tie the facebrick to the light weight block chamber walls to in- sure a seal. b) As the wall progresses to the height of the combustion air intake, run the 6" intake pipe (J) through the chamber wall and seal with mortar. ® c) The maximum height of the heat chamber is determined by the room ceiling height. A minimum of 17" from the top of the chamber to the ceiling level is required. NOTE: If installing adjacent to combustible materials leave at LEAST 6" of open space between combustible materials C and inner chamber wall, filled with loosely packed fiberglass insulation. DO NOT USE STYROFOAM. A l) If a wooden support header is used above the top slab, leave at least 12" of open space between the top of the slab and the bottom of the header. This area must be filled with 12" of non - combustible insulation (N). This header must not have direct contact with the masonry chimney block. A minimum of 2" of open space should be left between the header and the chimney block (0). 3 ° % MD 0 0 0 0 0 0 0 0 0 0 - -_ - . 0 0 4 0 1 , C $ , i A 4 ° () 0 000 000 o -. 000 000 0E N 4l CTm ® ®m <.' At■■ 232 234 236 232 234 236 A 11'3" 11'6" 11'8" A 64" 67" 68" B 8' _ 8'4" 8'4" B 44" 44" 44" _ C 5'8" 5'101/2" 5'101/2" " C 28" 28" 28" D - 5'4" - 5'7" 5'9" D 32" 35" 36" ALL OTHER DIMENSIONS REMAIN CONSTANT Height 42" 42" 48" WITH STANDARD BRICK-IN. D* OPTIONAL NOTE: Foundation width and depth must ANGLED FACE BRICK TREATMENT. equal A" and "B ". • A " 000 000 HIE HIE 000 000 332 336 0 I E. 0 A O 36" 60" B 36" 40" C 36" 40" 0 CII3 O D. Hei 32 ht 42 4 3 8 6:: " g NOTE: Foundation dimensions are "B" & "C" y O � - _� _ 0 B width 000 000 !i! 000 0001 " O \Q� o0 ' • - '1 000 1 00o 000 0 "° 1101 ) 00 " O 4 i 0 ` J O 'C i 000 0 00 \ o ` mo d ,� T Q�.,o o � • 000 alol000l� 1 • • o 14 C °tl° ►I l 430 432" 436 MO 1 Y \ A 74" 85" • 94" B 48" 60" 69" C 27" 35" 36" D 10" 14" 16" E 24" 29" 32" 430 432 436 F 40" 45" 48" A 45" 551/2" 61" Height 36" 42" 48" B 51" 65" 711/4" NOTE: Foundation must equal A "& "F" C 24" 30" 33" NOTE: All other dimensions remain constant f�9. 2 and must be adhered to for safe operation in D 48" 60" 69" each style of fireplace. 4 r SUB SUPPORT RE -ROD REQUIREMENTS 2 STORY, BASEMENTFIREPLACE 10' CHIMNEY 1 STORY FIRST FLOOR FIREPLACE 28' CHIMNEY TENSILE STEEL BOTTOM -� -- - - I �-- - �■ • _ _ 1 F 1 CO 1 .I I I ' I I 0 -- — - -� _- ■M _-- 1 1 -- -- • - -- . COMPRESSIVE STEEL 84 1 STORY, BASEMENT FIREPLACE or - - 1 9' CHIMNEY 2 STORY, FIRST FLOOR FIREPLACE - - • 0 • 1 1 1 1 ALL REINFORCING 1 /2 0, #4 7 - — -- —_+_ ALL ENDS BENT AND ANCHORED TO WALL WHERE ' — — — 1 APPLICABLE Figure 4 - � I ■ wit mr , wu: - ma - -7 0.,,, :■.01PF • ,■ ply l7.r li ,'- ,..31 3332 I lt r Figure 5 Ali A � 33 `Al P . ilio . ...„, ' k FIREBRICK LAYOUT 2 II� � ■ rlik k , rop gontit 41 11 ilikb• 1.•#■4 ir#,,,~ ■A10 1 ■■■■ 1IIII 0 ,♦ Denotes iii 2 ''I ' ' '�! // Ash Dump Position I I�,I/ Figure 6 432 436 6 T- 18) Allow 24 hours for slab to set up before continuing. 19) Place at least 12" of non - combustible insulation between slab and ceiling (N). Owens Corning Pink without paper back- ing is recommended. CAUTION: DO NOT USE styrofoam or beadboard. 20) Remove shims installed in installation step number 9. 21) Slide bottom grill directly under front of the unit and start face brick at each end. 22) Lay up face brick on exterior (front) wall. Allow %" expansion room along sides of fireplace and %" - '/z" over top, sup- ported by a lintel iron (Q). If this expansion room is not left between the unit and the face brick, face brick cracking can occur, and the unit will not be able to expand when heated — as designed. It is recommended that you place fiberglass ® isner he lil teenar om geeen he a te TION: nulation This u d face t material nte o must pry be t a mort masonry fr product from tting the betw e no grill lintel Tevel nd to he the fir ce box. iling. CAU NOTE: Neither lower or upper grills should be mortared in. A bracket is provided for the upper grill, this is to be mortared in, and the upper grill placed inside. NOTE: If installing models 430, 432, or 436 shim lintel rods under the unit (provided) to insure %" - 1 /2" lintel clearance above the firebox. Again, place fiberglass insulation under the lintel. Do not pack insulation. 23) As you lay up the face brick the damper control rods should be run through the face brick (R). They should run straight out and be parallel to the floor to avoid any binding action. They come with sleeves to avoid binding where contact is made with mortar. 24) Leave at least 4" of space between the heat chamber walls and face brick on the sides and back. Fill this space with 4" . of loosely packed fiberglass insulation. This is to prevent cold air from penetrating into the chamber. NOTE: If installing adjacent to combustible materials leave at LEAST 6" of open space between combustible surface and inner chamber wall, filled with 6" of loosely packed fiberglass insulation. CAUTION: DO NOT USE combustible insulation, such as styrofoam or beadboard. 25) Install upper grill bracket (S). This will frame the proper opening for the upper grill. The top of the grill must be even with the bottom of the slab to prevent a heat sink. ®NOTE: As the face brick are being laid up in front of the top slab, be sure that they are sealed together with mortar so heat cannot flow between. a) You may wish to install a brick grill for a different appearance. Consult your dealer for the proper parts. Install the framework as you would the upper grill bracket. Continue laying the face brick. Install half -brick inside the framework leaving a minimum of 31/2" between brick. Upon completion the brick work should resemble Fig. 5. b) It is necessary to have an opening with at least 360 square inches of open space for air flow at the top opening of the unit. The factory upper grill gives this amount of air flow. The brick grill will also give the proper air flow if proper- ly installed. If soldier brick is being used it must be designed to allow at least 360 square inches of air flow. 26) If ducting into the forced air furnace is desired locate the furnace return air in the room with the Kozy Heat fireplace, preferable at ceiling level. A direct connection is not required, heat from the fireplace will be drawn into the system by convective flow. 27) See Fig. 3 to correctly seal the 9" stack pipe to inner wall of the 12 "x12" modular clay flue liner. It is important to create a 30° masonry fill at corners of clay flue liner to prevent a creosote build up in this area. 28) Complete your chimney. We recommend the chimney system be built to a height of at least two feet taller than the peak of the house. 29) A chimney cap should be installed on top of the chimney. See warranty. C 30) After washing face brick, place the upper grill into the bracket. 31) Install the Kozy Heat plaque centered above the damper handle using silicone sealant. 7 • 32) Install door and damper handles. See Fig. 7. 33) Install firebrick on the bottom, sides, and back of unit. See Fig. 6. 1. Open doors (No.1) . 2 _ 1 " 3 5 2. Insert zinc plated bolt (No. 2) through the holes of the cast iron doors from the inside. 3. Place the phenolic spacer (No. 3) onto the zinc plated bolts and turn the spacer until snug. 1 4 4. Place the wooden handle (No. 4) onto the spacer. 5. Insert the brass screw (No. 5)- through the han- dle and tighten the screw. 2 -- L _ _ _ - 3 5 CAUTION: Overtightening of these bolts can l ommwm _,- - -- -s —� __ cause cracking of the spacers. Flg. 7 CLASS "A" ALL -FUEL STEEL CHIMNEY (OPTIONAL INSTALLATION) Approved Class "A" All -Fuel Metal Chimney can be used as an alternative to Class "A" Masonry. These steps replace steps 11 -19 Pages #5 - #7. —We recommend type HT — High Temperature Class "A" steel chimney. — CAUTION: Always check with chimney Manufacturer's Installation procedures and Building Codes in your area before • starting installation. 1. After metal support plate is in place, a Class "A" Starter Section is placed upon the 9" flue pipe and secured with a metal band. 2. The Class "A" All -Fuel Chimney is then ready to be placed (one section at a time) onto the starter section. 3. At least 12 inches of fiberglass insulation is then placed on the Metal Plate around the Class "A" Chimney. 4. The installer must follow all correct installation, clearance, and support procedures as specified by the A11 -Fuel Chimney Manufacturer. 5. Continue with step #20, Page 7. SAVE THESE INSTRUCTIONS Contact your dealer of the factory for any additional information you may need. REPLACEMENT PARTS AVAILABLE OPTIONS 1) a) 14 x 15 glass for 1) Fan 232, 332DST, 432 2) Steak grill with connecting arm b) 15'/z x 18 glass 3) Chimney stack offset (max. 30° offset) for 234, 236, 336DST, 436 4) Ash chute and cover c) 10x12 for 430 5) Ash clean -out door 2) Door knobs (2) 6) Clay flue chimney adapter 3) Damper knob (1) 7) 9" -10" adapter 4) Air inlet knob (1) 8) 9" - 8" reducer (Model 232 only ) 5) Upper grill 9) Chimney cap 6) Upper closure grill 10) Fan speed control 7) Lower grill 11) Brick grill 8) Firebrick (each) 12) Outside Air Vent Hussong Mfg. Co., Inc. 13) Brass trim, antique or polished 110 South Main Street 14) Brass corner pieces P.O. Box 577 Lakefield, Minnesota 56150 8