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HomeMy WebLinkAboutGrand Opera House Project Cost UpdatesCITY HALL 295 Church Avenue P.O. Box 1130 Oshkosh, V 90 3 -113 0 54 City of Oshkosh 903 -1930 OlHKQlH TO: City Manager Mark Rohloff FROM: Jon Urben, General Services Director "p DATE: August 6, 2009 RE: Grand Opera House Project Cost Updates and Bid Review As requested I'm providing you with an update of the Grand Opera House truss repair /fire sprinkler project. This update will include a cost summary to date of the various work related to this project, a review of the truss repair/fire sprinkler bids received on July 29, 2009, additional funding sources and an estimated total project cost to complete this project. Tom Karrels from TR Karrels Associates SC has been our project representative on this project. I. Project Costs to Date Project costs to date include engineering, architectural, contractual, and equipment areas. The total project cost to date is $260,200. A complete breakdown of all costs to date and their related areas can be found in Addendum A of this packet. It should be noted the 2009 CIP included $237,000 for the installation of the fire sprinkler system. II. Review of the Truss Repair/Fire Sprinkler Bids Bid specifications were prepared for the truss repairs and for the installation of a fire sprinkler system. The bid specifications include the following: New steel roof trusses to reinforce existing wood timber trusses and reinforcement of the entire existing roof framing system including replacement of deteriorated framing members; Removal and replacement of existing attic floor main ball ceiling system including providing a new drywall plaster ceiling finish; Removal of multiple layers of existing asphalt roof shingles; Installation of a new nailbase roof insulation system installed on top of the existing roof framing/ sheathing system; Installation of new asphalt shingle roofing with new copper gutter linings, flashings, crickets, etc.;. Installation of fire sprinklers, standpipes, fire pump and rework of existing fire sprinklers to provide a complete fire sprinkler system throughout the entire building; Installation of a complete fire smoke detection and alarm system; Installation of emergency egress lighting connected to the existing emergency generator; Replacement of the lighting fixtures in the main hall ceiling; 4M %a Installation of a new water service to the building sized to meet the requirements of the fire sprinkler system and to replace the existing service which is near failure in basement; Removal and replacement of all HVAC ductwork in attic area necessary for truss repair and floor replacement; Installation of new wall coverings at main hall ceiling to match existing wall coverings which are being removed for installation of new work. Being sensitive to the historic significance of the Grand Opera House the Wisconsin Historical Society (WHS) was consulted in repair and restoration discussions for the bid specifications. Several major WHS suggestions were reflected in the bid specifications including the preservation /reinforcement of the existing timber trusses within the attic and the restoration of the extensive wood soffits seen on the ceiling interior. An alternate was requested within the bid specifications to deduct the wood soffit repair work from the general contractor. Tom Karrels recommended this wood soffit repair deduct request in the bid specifications for two reasons: 1) Until the trusses, roof framing and ceiling structure are repaired it may be premature to predict the condition of the soffits after being raised 8+ inches. Waiting until the repairs were complete could allow for a better analysis of the actual soffit repair work required and thus remove some of the uncertainty out of the process, 2) The WHS believes the work involved to remove /restore the historic and intricate nature of the soffits may be better served by the experience of a professional conservator more knowledgeable in restorative practices. On July 29, 2009 four bids were received for the truss repair /fire sprinkler project. After a thorough review of the bids and further discussion on the merits of postponing the bidding of the wood soffit work until the roof repairs were completed, it was the consensus of the project team that it would be in the best interest of the Grand Opera House to separate the wood soffit work from the contract. As such, from reviewing the bid tab it would appear Boldt Construction would be.the low bid for the truss repair /fire sprinkler project at $1,379,000. The bid tabulation for the project can be found in Addendum B of this packet. III. Additional Funding Sources A. We have confirmed with the State Building Commission that the State of Wisconsin will provide up to 1/3 matching funds ($500,000 maximum) towards this project, provided the City secure local funds for the balance. If funding is approved by the City the formal council action is then forwarded to the State Building Commission, who would then review the matter at their September 15, 2009 monthly meeting. B. The Oshkosh Grand Opera House Foundation was able to secure a $5,000 grant from the National Trust for Historic Preservation. These funds can be used to offset costs associated with the decorative elements of the Grand interior. IV. Estimated Total Project Cost To Complete The estimated total project cost to complete this project includes the truss repair /fire sprinkler system bid and estimates for the wood soffit repairs, architectural /engineering fees, decorative elements and other incidental cost considerations. A. Truss Repair /Fire Sprinkler Bid $1,379,000 It would appear Boldt Construction would be the low bid for the project with the recommendation that the wood soffit repair deduct be removed from the base bid. B. Wood Soffit Repairs $60,000 As noted it is recommended a professional conservator address the wood soffits after the truss /roof /ceiling repairs are complete. This estimate is based on $50,000 in labor and $10,000 in materials. C. Architectural/Engineering Fees $38,000 TR Karrels Associates architectural /engineering fees include construction observation to ensure compliance with bid specifications, issue change orders, review pay requests, review shop drawings, attend meetings and update groups as necessary. D. Decorative Elements $50,000 A decorative elements group has been established to oversee the restoration/replacement of the four major artistic canvas finishes and cove paintings not included within the bid specifications. The group has representation from the Grand Opera House Advisory Board, the Landmarks Commission, Grand staff, City staff and Architect Tom Karrels. If project funding is approved there is the potential that decorative elements costs may be offset by additional grant dollars from the National Trust for Historic Preservation. E. Equipment Removal/Reinstallation $25,000 All 500+ Grand Opera House chairs and related staging, lighting and other equipment will need to be removed and then reinstalled as part of this project. This process requires Grand staff knowledgeable in proper removal of these items. F. Contingency (15% of A -E above: $1,555,2000) $232,800 Given the historic nature of the Grand Opera House we would recommend a 15% contingency amount be allocated to address any unforeseeable problems or issues during the renovation. Project Cost Estimate: $1,784,800 113 State Matching Funds: ($500,000) Historic Preservation Grant: ($5,000) Total Project Cost Estimate: $1,279,800 ADDENDUM A Approximate Costs to 08/02/2009 I). ARCHITECTURAL ENGINEERING SERVICES A. Initial field inspection analyze, truss repair designs. This portion of project was start of sprinkler design which quickly revealed a major structural problem with the timber trusses. HVAC had to be removed to repair trusses and different structural options were designed and priced. Some repair material was actually purchased. Structural engineering. Site investigation. Drafting and detailing. Meetings. Research old drawings. Total A: 19,000 B. Full scale exploration evaluation of repair options. While repairing trusses many other issues were found and a complete roof /attic review was done. Field inspection. Structural engineering. Cost estimating. Code review. Consultations with state agencies Wisconsin Historical Society. Wisconsin Historical Society report findings. Meetings with City Staff different boards. Total B: 22,000 C. Design services for bid documents (plans specs). After considerable review and pricing repair options the bid package was completed and bids were obtained. This phase includes services through design and bidding. Sprinkler Designer 11,000 Structural Consultant 17,000 Architectural Structural Services 78,000 Electrical Consultant 14,000 HVAC Consultant 5,000 Total C: $125,000 A/E Services Total: $166,000 II). GENERAL CONTRACTOR SERVICES A. Emergency services and ongoing expenses relative to immediate truss repair. Shoring install monthly rental. Removal disposal of insulation. Document removal of HVAC electrical components. Cont'd Temporary heat equipment and fuel use. Lifting device other equipment rental. Material for first repair design of trusses. Remove lighting. Total A: 49,200 B. Exploration services for AIE to better understand condition of building. Contractor exposed hidden components of structure for review by engineer. Total B: 37,500 General Contractor Services Total $86,700 III). OTHER COSTS A. Historical Arts Consultants 2500 B. AIE Reimbursable Blueprintslspecslmisc 5000 Other Costs Total: 7,500 Gr nd Total: 260 2 ADDENDUM B Bid Tabulation Grand Opera House Roof 1 Attic Framing Repair Fire Protection System Bids Opened July 29, 2009 Base Bid Net Base Completion Name Amount (Delete Soffit Work) Bid Amount Date Boldt Construction 1,529,000.00 (150,000.00) 1,379,000.00 Feb 26, 2010 CD Smith 1,680,000,00 (32,000.00) 1,648,000.00 Apr 10, 2010 Fluor Bros 1,399,000.00 (5,600.00) 1,393,400.00 6 Months Miron 1,675,97100 1 (89,750.00) 1,586,223.00 A r30, 2010