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~ Kux Graphic and This document contains information
Architectural Products oRAWIN~:PARAPET & C OWN SECTION TYPICAL proprietary to Kux GraphicSystems.ltistobe
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C Architectural Productr to Kux Graphic Systems. It is to~ be kept confidential
45065 Michigan Ave. and not copied, reproduced, use d or conveyed
~ Canton, MI 48188 I
to others without the wntten aut
orizatlon
K V x 734-394-0363 of Kux Graphic Systems.
• . o o ~ ~ . , fAX 734-394-1846
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Kux Graphic and This document contains inform ation proprietary
I Architectural Products }o Kux Graphic Systems. It is 1 o be kept confidential
45065 Michigan Ave. and not copied, reproduced, u sed or Conveyed
~ Canton, M148188
KUX 734-394-0363 to others without the written a
~ uthorization
9:"0'o"'°'m'""1 FAH 734-394-1846 ~
of Kux Graphic Systems. ~~
Most Frequently Ask~d Questions
Q. What is the guarantee on this retrofit?
A. All metal compo ents have a 10-year
warranty and all exterior vinyls carry
a 7-year warranty, .
Q. How long does it t~ke for me to receive my
retrofit?
A. After final confirmation with an cit
y y
variances and c stonier signs acceptance
product will type ~ all y ship in 4 weeks.
Q. Does this retrofit r ~~ quire ermittin ?
p g
A. This is depende ton our state count
y y,
and local building codes.
Q. What will I need to
of my retrofit? ~~
A.
purchase for installation
The retrofit package is shipped complete
with all hardware and fasteners.
(Any material for modifica ion of existing building is not included)
KVX
C GRAPHIC & ARCHITECTURAL
P R O D U C T S
- 4i06i Xlichigan Ave. ~ Camon, MI 48100
i3d-34{-0;63 ~ FAXi3~{-3N-{-10aG
040105
Standard Installation Guide
Kux Gray
Ameristore
for
chic Systems
:etro-Fit System
la•-0 1/4'
~YM91• GPLN. TOP ANCiC~~]'t21'
- --- --- --- --- -- -- --
~~
~~~
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}eP
1
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.~ NORRONTN. IM7 ~
]'#1' fMLV.ITO/ IINGL[~tt't]~' ICMLV.IiO- MlfiE'1
3/1'
w~oowaoooe~-
RECEI~~~£3
MAR 14 2008
DEPART!`~ENI~ OF
COMMUfdITY DEVE! OPMENT
INSPECTION SERVICES DIVISION
Key points to the Ins
The Ameristore Retro Fit System is de
ler before we get started.
to enhance the image of the station
and is a fascia system that attaches to the existing building. It is not intended to cover
openings and holes in the existing bui
buildings structure.
g, or to reinforce weak points in the
The Retro Fit System will in many cases extend above the existing parapet roof line.
The tallest part of the roof line should no exceed the buildings structure beyond 22".
If it is required it exceed this it is the responsibility of the site owner-and his general
contractor to provide additional mounting surface and support.
Any existing fascia material that is weak) loose, or is an inadequate mounting surface
should be reinforced or removed prior to installation.
Your installation kit should include a pac
soon as possible. This will allow Kux Gr
material or information prior to installati
;ing list and this list should be checked as
ics to make every effort to provide additional
If you are not familiar with the ACM (A
up a good portion of our system. We ha`
working with this substrate.
uminum. Composite Material). that makes
e included in this package is a basic guide to
page 2
Step # 1
-Hat channels will be used in m•
working on a level surface for ii
pattern of the building surface s:
Additional. small sections of hat
(example: Below)
T
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f•
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~~Fr+r+a+s}~{
ru. rv. m rui^
-Additional information provided
mansard roof section outriggers.
-Install .order should be top flashi~
-Fasteners will be provided based
Step #2
-Installing the gable frames. To it
gable frames be fastened together
three man team lift the gable frarr.
the frame angles into the hat chap
below.)
17" TYP.
installations as a way to ensure that you are
illation. You will be provided with a layout
wing the suggested layout of the hat channels.
~y be required as installation is underway.
••,••••Oe•. ~ Fs-Fs}s~Fr~l-•.
f-~}en. w.'. v.~u
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1
v{~Y•-{
TIOM
JK fa n Mtt
s the placement of the top flashing angles and
angles, hat channels, and mansard outriggers
i wall construction.
ire a good alignment it is recommended that the
:the top where they meet and using a lift or
into place. Tek fasteners should be run through
;ls installed in step # 1. (position is illustrated
page 3
Step #3
-Install the (4) triangular mullion I
routed leg towards the gable face.
gable frame with countersunk teks
pieces are installed. You may plat
panels meet to keep them secure.
(example: Below)
Acker panels (White ACM).. Bend the 1 1 /2"
it the first piece into the corner and attach to the
~r rivets. Continue around. the inside till all four
a temporary fastener along the edge where the
Bend Forward
Bend Forward
Step #4
-Installing .gable. panels. Install the 'I vhite ACM gable soffit panels (36"x77 3/8" typ.)
fasten these panels to the bottom o '~ gable frames over lapping the 1 1/2" lip of the
backer panels from step #3. The 1" routed lip is mounted to the bottom on the
vertical leg.(see below left)
-Install.-the red ACM gable leg pan
manner as above using countersue]
ending up over the top edge of the
;ls (32 3/8"X36" typ.) fasten these panels in same
teks. Wrap around gable leg with 1" strip
rame (this will be overlapped by the roof panels)
Gale Leg Panels
page ~
Soffit Panels
Step #5
-Install the gable face panels by bE
placing them over the previously i
down with countersunk teks throu
the face panel will have a 1 3/4" e~p
an included filler strip that will be s~ i
to secure it.
ing the 1 1 /2" routs away from the face and
alled panels and frame work. Fasten the panel
the returns into the frame. The inside corner of
ty space on the return leg. This area will require
need in behind the return and a tek screw used
Bend Back
Step #6
-Install the mullion supports onto tl
centered over the seam lines of the
tight to the gable as the mullion pay
-Install the mullion panels over the
tight to the inside gable panels. Att
mullion supports
Mullion
Supports
mullion backer. Line up the strips so they are
Acker panels. The supports do not need to be
.s will cover them.
ullion supports trimming them as required to fit
h with countersunk teks through the sides into
Mullion Panels
Mullion support ~-
page 5
Step #7
-Move to the upper textured white fascia panels and install the corner panel. The
panel is shipped in the flat but sho ld have top return bent down and bottom return
bent in to a Z pattern as illustrated. Attach with countersunk tek screws.
Bend on Bottom Return
Step #8
-Continue installing the top wall
The last panel will need to be trip
frame that is mounted flat on the
panel transfer dimension to panel
is panels working towards the mansard frames.
;d tightly to match the contour of the mansard
1. (NOTE: measure distance from second to last
1 use a loose mansard frame to trace the shape)
page 6
Step #9
-Install (3) three rows of hat chann~ls across the top of the mansard frames creating
90DEG. corner at end and running in to the gable frame.
-Install a single row of hat channel at 5 1/2" down from front leg to center
of channel (lower right)
Step # 10
hree rows of
[at Channel
S
-Install the 24ga. red metal mansard face trim by placing over the front leg of the
mansard frame and running a tek fastener into- the angled leg of the frame. Notching
of this panel to wrap the corner will be required.
(AT THIS TIME NO FASTENERS', ARE APPLIED TO THE BOTTOM TAB)
page 7
Step # 11
-Install red valley flashing where g.
tek screws (Trim as required and re
-Then install gable roof panels wor
-Next start installing the mansard r.
will interlock over each other.
ble and mansard hat channels meet attaching with
peat opposite side)
:ing from front to back (96" typ.) trim as required.
of panels working towards the corners. Panels
-Install red j-moldings over the ends of the corner panels and last panel..
-Cover the corner j-moldings by attaching the hip cap flashing trim as needed.
-Return to the gable area and instal the valley cap and gable cap:
olding
Valley
page 8
Gable
Cap
step ~ 1 ~,
Step # 13
-Install the mansard top cap
edges for a clean look.
down into the frames and flashing. Miter the
Step # 14
-Install the white ACM soffit pane
countersunk teks or rivets. (Note: i
pushing tight to the wall and attaching with
ce panel will cover front 2" of soffit area
White ACM
Soffit Panels
Step # 1 S
-Install Mansard face panels (Red p'~nels with blue bottom stripe). Working from
under gable bring the panel forward and rout the ACM to form a corner around the
face. Run a countersunk fastener th ~ ough the top of the face panel into the hat channel
mounted on the lower front of the ~ ansard(step #9). Bend the bottom leg of the panel
up and making sure face is straight, run a countersunk tek through the bottom into
the frame. Continue working the panels down the mansard and wrap the outside
corner terminating at the. wall. y
page 9
Step # 16
-Install gable backer panels where the Ameristore light box will be installed..
Additional hat channels may need to be installed to support the weight of the
signature light box. (Note: before installing these panels it is a good idea for the
power supply lead to already be in lace.)
Hat Channel
Step # 17
-Install illuminated light box by removing the face retainer and carefully slipping out
the sign face from cabinet. Determi a where the power supply lead will enter
the box and drill an appropriate hol for a U.L. approved wire connection. Place box
under the gable mullion and center heft to right. Drive fasteners through the internal
angle frame into the hat channels mounted to the building. Test light, and return the
face back into the cabinet.
-Install non-illuminated pan form si
level with bottom of the backer pan
and attach with fasteners through th
1 by attaching angles to fascia so pan form is
s. Slip pan. form fascia over the. mounting angles
return edge.
,.
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Illum. Cabinet
;.
.,
•.
,~
,. ..
'.
•
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•r
Non-Illum. Pan Form
page 10
~ AT THIS POINT IF YOU HAVE NO IOWER I~ORIZONTAL FASCIA OR BRICK SKIP TO STEP #21 ~
Step # 18-A(Horizontal panels with no bri k)
-Install lower horizontal wall panels ithout brick panels by measuring down from
bottom of mansard roof system dista~ce illustrated on included site elevation. Working
from the. edge of front door or wind w bend routs on panel as shown below left.
Attach panel to wall hat channels an swing up into place as shown below lower right.
r
.: ,~,
• •~. .~,
• •f
. ~ I M
~~
~ 4 ~ .
Step #18-B (Horizontal panels with brick
-Install lower horizontal wall panels
bottom of mansard roof system dish
from the edge of front door or windc
with countersunk tek screws.
• .
.,
.. ._.
• ...
• •~ ,
a ~ ~ ~
~ ~~
panels)
with brick panels by measuring down from
nce illustrated on included site elevation. Working
w bend routs. on panel as shown below. Install
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. ,. .
page 11
Step # 19
-Continue installing wall panels ove
installed.
-Top horizontal panel is to be install
lapping each flange stopping before top panel is
in two ways.
# 1 Under mansard installation is by ~ttaching and bending the flange as shown below
and swinging the panel down into pl~ce. (see below)
. ,... .
..ti'
...' ~~ ~
~ti t
~. a
• t
#2 Under top wall panels installati
sure there is 24" between the face
. ,.. .
•i +
~ is by attaching the panel straight to wall making
ge of the top panel and the top horizontal panel.
24"
page 12
Step #20
-Trim strips have been included in
horizontal wall panels.
Pieces are 5"X127" with a single r
(see below)
system for around windows and doors in the
and should be bent and mitered along the corners
~~
Step #21
-Install Top Crown Molding by first
the top of the white textured wall. F.
transition ends first trimming as nee
straight crown runs while they are fl
runs to match the prefabricated part:
by using supplied caps.
~~
Corners should be mitered
for overall appearance
installing a 1 1/2" alum angle 7 3/4" down from
sten into place all the pre fabricated comers and
led. Measure the remaining distances and trim
it. Bending along the routs form the straight
and install with countersunk teks. Close off ends
Bend Back
,-
Crown Molding Caps
page 13
Step #22-A (Quadband panels with no wa
-Place the quadband panel onto the ~
top wall section.
-Run a pop rivet or countersunk tek
hat channel wall supports then faster
-Place the blue soffit angle over the
using a countersunk tek screw.
Soffit
Step #22-B (Quadband panels with horiz~
-Place the quadband panel onto the
horizontal wall panels
-Run a pop rivet or countersunk tek
securing to the hat channel supports
panels)
~ll butting it up to .the bottom of the
;crew through the top of the. panel into the
the bottom less then 1" up.
luadband panel and secure up into the soffit
tal wall: panels)
ill fitting it between the .top wall and the lower
w through the top and bottom edge of panel
;~a
page 14
Step #23
-Parapet Sections are pre fabricated ~
factory. These build outs are installer
sections of the fascia. Install a 5' sect
of the wall lift the parapet into place.
angle pre-installed down into the top
the bottom of the parapet into the alu
Step #24
-Install included z-clips spaced even:
Clips will be installed 17" up from tl
7/8" alum angle 9 3/4" down from th
place and swing down over the alum
through the bottom into the angle.
Z-CLIP
C6) PER
7/8" ALUM. ANGLE
C1) PER
pith crown assemble already installed at the
. simply by centering them on the high wall
on of aluminum angle 35 1/4" down from the top
Attach by running tek screws down through the
of the wall. Next run countersunk teks up through
ninum angle
apart where Americas Choice sign is to be located.
bottom edge of the mansard section. Install a
top of the z-clips. Lift Americas Choice sign into
angle. Attach using (3) countersunk tek screws
SIGN
FACE
page 15
Step #25
-In areas next to doors or under wig
p~els, we have included bronze j-
~ws where brick does not touch the horizontal wall
lding to be installed prior to brick installation.
-Installation of the brick panels start at the front outside corners of the building.. Install
the first top brick panel making sure it is straight and level with the building. Attach the
panel using countersunk tek screws i the mortar joints through the installed wall hat
channels. Place a minimum of (6) si fasteners per panel. Next install the panel to its
right or left before working downward. This will establish the line for the building front
and allow you the ability to make sr
designed to interlock one over the o
-It will be required to trim the brick
this can be purchased or rented fron
centers.
Horizontal Wall Panels
Brick ~anels have
interlgcking ends
all adjustments. The brick panels have been
per like puzzle pieces.
panels using a diamond blade masonry saw blade
most home improvement or construction supply
Windows an next to
Door Casings
page 16
Installation under
Installation under
Step #26
-When all wall panels have been inst lled it will be required to go back and using a
liquid nail compound attach small se~tions of brick to the ends and corners.
-After individual bricks have had ti le to set mix included mortar compound and fill up
grout bag with mixture. Go along all seams between bricks and fill in the joints. Go
back over all the joints with the trove ling tool and smooth off the look. After mortar has
partially set you can go back and chip off any loose mortar with a stiff bristle brush.
^
^
Step #27
-Go back over whole system .and cool er up screw caps, rivet heads, surface scratches
and any noticeable installation wear marks with touch-up paint included in your kit.
-All joints along roof line and where water may compromise the buildings structure
should be caulked and sealed.
-All drop material should be cleaned up and disposed off as agreed upon with customer.
page 17
Typical Panel Trim Details
.127'
1 1/2`-~{ 124'
1 1/2'~--- _-----------------------
1 1/2`~
face
height
_ _ - 1_1/2' ~ ]/2
.Horizontal wall panel height adjustment
~--~ 3 °
- - -~~45°
Horizontal wall panel
corner trim detail.
-A--~
~ Red Lower Mansard
~ corner trim detail
45°
~-- 6 ` -'I
1 1/2'
page 18
-Routing ACM panels for bending
Unlike sheet metal ACM requires no~
a method called rout and return and c
# 1 ROUTER
break to place a fold in the material. ACM uses
~n be achieved using one of the following styles.
One procedure is using a standard commercial grade router with either a purchased
Specialty acm cutter or with a slightl altered standard wood cutting bit.
The commercially available 90 DEG. wood cutter is available at your local building
center should have the pointed tip of she cutting blade ground down to a 1/16" flat point
(example belo~
Custom
#2 Circular Saw
~~
TO
t05°
For Fabrication of a large number
custom "V" routing blade. This me
i
1
,;
' ~ ~~~1~
,, .
~; ~,
Commercially
available wood
working router bit
nels a portable circular saw can be fitted with a
will work at a higher rate than the router method.
-~ F-
7/16"Minimum
~~
Section A-A
page 19
--+~ ~.---1/16" MIN.
to 105°
Interior (i3ack Side)
~ t
4
Exterior (Face Side)
1 /64" -
Leave at least 1/64" of polyethylene core.
By routing only one side, ACM material
to create both an inside or outside corner
be bent either upward or downward
(as shown below)
page 20