HomeMy WebLinkAboutStreet Division Proposal 2007
General
This double boiler one (1) type melter applicator should be the manufactures current
production model. This unit shall be capable of heating and applying without any further
equipment modification all grades of asphalt rubber sealants, specification joint sealants,
and fiber modified sealants. The machine shall be capable of starting at ambient
temperature and bringing the sealant material up to application temperature in one hour
or less. All qualified dealers must have and maintain a complete inventory of repair parts
as well as having experienced service personnel for this equipment. A video manual
outlining the complete operation of the 125-gallon melter applicator shall be available
with the unit. A factory-trained representative shall be made available for initial start up
and training in the operation of the melter.
Heating Tank
The material heating tank shall be a minimum of37" diameter by 28" deep having a
capacity of 125 gallons at ambient temperature. The tank will have a rear discharge from
the pump rear plug outlet. A double boiler type jacket shall create a reservoir that shall
hold a minimum 34.8 gallons of heat transfer oil at 70 degrees. The jacket shall wrap
around 100 percent and jacket shall be made of not less than 3/16" rolled sheet steel.
There shall be a plug to allow the entire heat transfer oil system to be drained. The heat
transfer oil shall be ISO grade 68. A sealed expansion tank for heat transfer oil shall be
provided to minimize oil oxidation and provide moisture condensation into the heat
transfer oil.
Heating Tank:
Please describe heating tank on your unit: The material heating tank is a
minimum of 37" diameter by 28.75" deep having a minimum capacity
of 133.75 gallons at ambient temperature. Heating tank complies
with above requirements.
Insulation:
The heating tank shall be insulated with a minimum of 1 Y2 inch thick high temperature
ceramic insulation and covered by a 22 gauge steel outer wrapper.
Insulation:
Describe insulation on your unit: Insulation is a fiberglass rock
wool insulation and comp1:ip-s with ahovp- rpql1irpmpnt~
Heating System
.. /
The heat transfer oil is heated by one 250,000 BTU high efficiency forced air diesel fired
burner directly to the bottom of the heat transfer oil tank. The burner shall be lit by a
constant duty high voltage transformer powering an electric spark igniter. This works in
conjunction with a sensor that detects a lack of burn or ignition and shuts down fuel
supply. The thermostat control is located on the curb side for operator safety. The melter
applicator shall have a thermostatic control device that will automatically regulate hot oil
and material temperature. The control shall have a digital read out for temperature of hot
oil and material. The thennostat shall control burner ignition for a temperature range
from low degree up to a high of 425 degrees for a variety of sealants. All temperature
controls shall be contained in a single weatherproof control box. This unit must be
capable of melting 1,000 lbs. per hour. Cold start up to working sealant temperature in
less than one hour.
Heating System:
Describe your heating unit: The heat transfer oil is heated by (1) one
12V 250,000 BTU high efficient burner directly at the bottom
of the heat transfer oil tank. Heating system complies with
the above requirements.
Drive and Drive Controls
The motive force to the agitator and material pump shall be hydraulic motor driven by a
single pressure compensated hydraulic pump. Hydraulic fluid will only be pumped when
needed by agitator or material pump motors. An adjustable hydraulic control valve shall
control the rotational speed of the agitator. The drive controls governing the speed of the
material pump shall be controlled electronically from the rear of the machine. Both
agitator and material pump will have infinite speed control and are electronically
activated by a toggle switch on the control panel or a switch on the control wand. The
material pump can be reversed as required. The hydraulic system will be equipped with a
low micro spin-on filter.
Describe Drive and Drive Controls on unit proposed: Single hydraulic pump drives
the agitator and material pump. Adjustable hydraulic valves
control rotation speed. Drive controls comply with above
requirements.
Agitation
A hydraulically driven full sweep vertical agitator with two opposing horizontal paddles
with vertical risers attached to the ends. The agitator rotates in one direction. For
additional safety the agitator will shut off automatically when the loading latch is opened.
Describe unit proposed: Hydraulically driven full sweep vertical
agitator with two spposing horizontal paddles. Agitaton
system complies with above requirements.
2
Loading Hatch
A low profile opening for loading shall be required at the top of the material tank located
on the curb side of the machine for operator safety. The loading height shall not exceed
59 inches for operator convenience. The opening shall have a minimum area of 252
square inches, capable of accepting blocks of material. The lid shall be hinged and have a
shelf to put material on to provide easy anti-splash loading. Loading hatch designed for
auto loading system.
Describe your loading hatch: Contains a ] ow profil~ lid opening mounted
on the curb side of the machine. The loadlliug height doe not
exceed 59" Loading hatch comples with above requirements.
Pumping Unit
A hardened steel pump is located in the center of the material tank attached to the bottom
of the tank. A switch on the hand wand controls pumping of material and output is
controlled hydraulically. The pump and agitator drive shaft stand vertically attached to
two motors on the top surface of the tank. One motor rotates an axial tube having radial
mixing blades at the chamber bottom. The second motor drives a coaxial shaft running
through the tube to the pump. The design allows the material to be pumped directly from
the tank without in-line filters. Sealant pumping shall be on demand. No external
plumbing or recalculating back into the tank is needed. No internal or external valves
shall be used in the pwnping and sealant delivery. The pump shall be capable of
delivering sealant at a rate that exceeds the melt rate of the unit.
Describe pumping unit proposed: The sealant pump is an on demand
internal pump and is hydraulically driven. The pump complies
with the above requirements1
Pump Protection
The pump shall be completely encircled by a protective screen. The screen shall not
allow anything larger than 12" in size to pass from the sealant tank to the pump suction
port. The screen shall continuously rotate 360 degrees around the pump whenever the
sealant agitator is engaged.
Describe pump protection on unit proposed: The material pump contains a
completely encircled protective screen. The pump protection
screen complies with the above requirements.
3
.t' ~.
Sealant Hose and Wand
Both the hose and wand are heated by low voltage electric current and temperature
regulated. Due to the weight and safety considerations, an oil jackets hose or electric hose
requiring voltage above 24 volts AL is unacceptable. The hose shall be specifically
manufacture for handling liquid asphalt products up to 500 degrees and rated at 500 PSI
working pressure. Hose shall not be shorter than 18 feet. For maximum operator safety it
shall be made of stainless steel braid with a %" inside diameter and shall be not greater
than 2 114". The total weight shall not exceed 20 lbs. the hose is to be wrapped with a
minimum of three electrical wires with terminal ends. The wires will be capable of
heating the hose to adjustable from 0-400 degrees and independent from the temperature
of the heating oil and the material temperature. The hand wand shall be constructed of
steel with sufficient strength to stand up to a normal day to day operation. A trigger or
valves between the material pump and the wand. The hose shall be supported by a 6-ft.
boom which swivels side to side on dual pillow block bearings.
Describe sealant hose and wand on unit proposed: The hose and wand are
electrically heated and the hose is 18' long. The hose is
controlled with an automatic temperature control. The hose
and wand application system complies with the above requirements.
Engine
33 HP Diesel
Electric start
Water cooled
Full flow oil
Constant speed governor
Alternator pre set to handle electric heated wand and hose
Gauges will be in a weatherproof box
Engine shut down package
Describe engine: The engine is a three cyilinder 33 HP water cooled
engine and contains an engine shutdown package. The engine
complies w~th the above requirements.
Fuel Capacity
Must operate 12 hours on one tank of fuel. The tank shall have a sight gauge for fuel
level indication.
Fuel Capacity: 26 Gallons
4
Frame and Running Gear
This unit shall be trailer mounted. The tongue shall be equipped with a suitable towing
means, the center of which shall be a minimum of 25 inches from the nearest obstruction
on the tongue and shall be adjustable in height above the ground level from a minimum
of 14 inches to a maximum of 32 inches, permitting practically level towing with a wide
range of towing vehicles. The 2 Yz" plntle type towing hitch shall be bolted to the hitch
plate for easy height adjustment.
This unit shall be equipped with dual axles, rubber torsion type suspension with
7,0001bs.capacity.
Electric type brakes on all four wheels shall be provided.
3/8" safety hooks with latches.
Allrequired towing lights shall be furnished. A screw post tongue jack shall be furnished.
It shall be a heavy-duty type with a load capacity of 5,000 lbs. and be a side mounted for
positive road clearance while under tow. Safety chains shall be provided.
Frame and running gear:
Describe your running gear and frame: The unit is trailer mounted with
torsional type suspension, eilectric brakes, safety hooks and
safety chains. The unit complies with above requirements.
Air Compressor
An air compressor shall be mounted in front of the heating tank and behind the engine.
Shall operate off the same engine as the rest of the unit. Unit shall be cooled.
1. Shall be hydraulically driven.
Complies
2. Shall hav~ a minimum of53.8 CFM@100PSI.
Complies
3. Shall include a hose with hanger.
Complies
4. Shall include all manuals and filters.
Complies
Training
Factory trained representative will provide at least one day training at the Oshkosh Street
Division for both operators and mechanics.
Safety and training manual. A written safety manual with safety videotapes. Safety and
field training will be provided.
5
Miscellaneous
The following shall be provided with unit proposed:
One set of service manuals and CDs
Two operators manuals
One video for training
One spare rim and tire for trailer
One spare set of filters and belts
One spare sealant hose
One applicator wand
One sealant tip adapter
One - 20 lb. Fire extinguisher with cover and mounted
One mounted tool box
One fonn of warning light (strobe, beacon, etc.
Unit primed and painted yellow. ~'(*Uni t is primed and painted Crafco Red**
All standard equipment.
Must meet or exceed all State and Federal regulations.
Trade in
1991 Crafco, Model EZlOOD, Serial Number lC9EK0912M14l8095
Engine make ISUZU, Model2KC1, Hours 2872
Optional
Used unit with less than 500 hours as listed above, number of hours $3,500.00
6
, '
General
This double boiler one, (1) type melter applicator should be the manufactures current
production model. This unit shall be capable of heating and applying without any further
equipment modification all grades qf asphalt rubber sealants, specification joint sealants,
and fiber modified sealants. The machine shall be capable of starting at ambient
temperature and bringing the sealant material up to application temperature in one hour
or less. All qualified dealers must have and maintain a complete inventory of repair parts
as well as having experienced service personnel for this equipment. A video manual
outlining the complete operation of the I 25-gallon melter applicator shall be available
with the unit. A factory-trained representative shall be made available for initial start up
and training in the operation of the melter.
Heatin2 Tank
The material heating tank shall be a minimum of37" diameter by 28" deep having a
capacity of 125 gallons at ambient temperature. The tank will have a rear discharge from
the pump rear plug outlet. A double boiler type jacket shall create a reservoir that shall
hold a minimum 34.8 gallons of heat transfer oil at 70 degrees. The jacket shall wrap
around 100 percent and jacket shall be made of not less than 3116" rolled sheet steel.
There shall be a plug to allow the entire heat transfer oil system to be drained. The heat
transfer oil shall be ISO grade 68. A sealed expansion tank for heat transfer oil shall be
provided to minimize oil oxidation and provide moisture condensation into the heat
transfer oil.
Heating Tank:
Please describe heating tank on your unit:
~ill uh~t~ ~~ saV (1VlL), ~, l {\ Ut.tt dJ\{J4\<Jeft1 rff~.
Insulation:
The heating tank shall be insulated with a minimum of I ~ inch thick high temperature
ceramic insulation and covered by a 22 gauge steel outer wrapper.
c.t1O.rn~) r1~-<lH liU.llYYl J
J)i:J..{I, cLJhl1t.
Heatin2 System
- ' .
The heat transfer oil is heated by one 250,000 BTU high efficiency forced air diesel fired
burner directly to the bottom of the heat transfer oil tank. The burner shall be lit by a
constant duty high voltage transformer powering an electric spark igniter. This works in
conjunction with a sensor that detects a lack of burn or ignition and shuts down fuel
supply. The thermostat control is located on the curb side for operator safety. The melter
applicator shall have a thermostatic control device that will automatically regulate hot oil
and material temperature. The control shall have a digital read out for temperature of hot
oil and material. The thennostat shall control burner ignition for a temperature range
from low degree up to a high of 425 degrees for a variety of sealants. All temperature
controls shall be contained in a single weatherproof control box. This unit must be
capable of melting 1,000 lbs. per hour. Cold start up to working sealant temperature in
less than one hour.
Heating System:
Describe your heating unit: J50 O()() 6-TU cLj~l. bt 1 AA11A
I
~ dP4'ltfYttb.ll1~ c.fJ1l.iMla.
Drive and Drive Controls
The motive force to the agitator and material pump shall be hydraulic motor driven by a
single pressure compensated hydraulic pump. Hydraulic fluid will only be pumped when
needed by agitator or material pump motors. An adjustable hydraulic control valve shall
control the rotational speed of the agitator. The drive controls governing the speed of the
material pump shall be controlled electronically from the rear ofthe machine. Both
agitator and material pump will have infinite speed control and are electronically
activated by a toggle switch on the control panel or a switch on the control wand. The
material pump can be reversed as required. The hydraulic system will be equipped with a
low micro spin-on filter.
Describe Dri~e and Drive Controls on unit proposed: ~kl_ tA?1~.
(j^ (1~ (JJNl.~-:rfJ ' t1hd~ t-~ tRA'l)
('~ ~11A11i Vtl/lJ.,aiYtJ ~ (1~y.
A2itation
A hydraulically driven full sweep vertical agitator with two opposing horizontal paddles
with vertical risers attached to the ends. The agitator rotates in one direction. For
additional safety the agitator will shut off automatically when the loading latch is opened.
Describe unit proposed: ~ (1:E c/lbtt11:..L ~J.J& wa if .
2
r. ,
Loadin2 Hatch
Pumpin2 Unit
A hardened steel pump is located in the center of the material tank attached to the bottom
of the tank. A switch on the hand wand controls pumping of material and output is
controlled hydraulically. The pump and agitator drive shaft stand vertically attached to
two motors on the top surface of the tank. One motor rotates an axial tube having radial
mixing blades at the chamber bottom. The second motor drives a coaxial shaft running
through the tube to the pump. The design allows the material to be pumped directly from
the tank without in-line filters. Sealant pumping shall be on demand. No external
plumbing or recalculating back into the tank is needed. No internal or external valves
shall be used in the pumping and sealant delivery. The pump shall be capable of
delivering sealant at a rate that exceeds the melt rate of the unit.
Describe pumping unit proposed: tf() ~
c:tJhl1.lL Jr.tUf~ lIa1J)~ i:fjn
J-tJ c~ ~J1~j u~:to
V(P(1~ cd ~ ct~;
a~ J tAnLt.h/U~J ci:tJ
I~J :t:tJ.A
Pump Protection
The pump shall be completely encircled by a protective screen. The screen shall not
allow anything larger than Yz" in size to pass from the sealant tank to the pump suction
port. The screen shall continuously rotate 360 degrees around the pump whenever the
sealant agitator is engaged.
~ '
Describe pump protection on unit proposed: ..aha ~l (lJf~ 111.".1. w~mu
~A I../A.) .
3
Sealant Hose and Wand
Both the hose and wand are heated by low voltage electric current and temperature
regulated. Due to the weight and safety considerations, an oil jackets hose or electric hose
requiring voltage above 24 volts AL is unacceptable. The hose shall be specifically
manufacture for handling liquid asphalt products up to 500 degrees and rated at 500 PSI
working pressure. Hose shall not be shorter than 18 feet. For maximum operator safety it
shall be made of stainless steel braid with a %" inside diameter and shall be not greater
than 2 W'. The total weight shall not exceed 20 lbs. the hose is to be wrapped with a
minimum of three electrical wires with terminal ends. The wires will be capable of
heating the hose to adjustable from 0-400 degrees and independent from the temperature
of the heating oil and the material temperature. The hand wand shall be constructed of
steel with sufficient strength to stand up to a normal day to day operation. A trigger or
valves between the material pump and the wand. The hose shall be supported by a 6-ft.
boom which swivels side to side on dual pillow block bearings.
Describe sealant hose and wand on unit proposed: ~
~--&t i:::&~~
(f~fl1~ ~
I /LQ ffJ 1'1t:"~ I 1-I&J..e, .;?() I (i ~~ I VIl.(T
J,P..IlIII.(.Il~.
En2ine
33 HP Diesel
Electric start
Water cooled
Full flow oil
Constant speed governor
Alternator pre set to handle electric heated wand and hose
Gauges will be in a weatherproof box
Engine shut.down package
Describe engine:
~1 HP
\,
{:J~
Fuel Capacity
Must operate 12 hours on one tank of fuel. The tank shall have a sight gauge for fuel
level indication.
Fuel Capacity:
dO ?f111H\J
4
Frame and Runnin2 Gear
This unit shall be trailer mounted. The tongue shall be equipped with a suitable towing
means, the center of which shall be a minimum of 25 inches from the nearest obstruction
on the tongue and shall be adjustable in height above the ground level from a minimum
of 14 inches to a maximum of 32 inches, permitting practically level towing with a wide
range of towing vehicles. The 2 Y2" pintle type towing hitch shall be bolted to the hitch
plate for easy height adjustment.
This unit shall be equipped with dual axles, rubber torsion type suspension with
7,000Ibs.capacity.
Electric type brakes onall four wheels shall be provided.
3/8" safety hooks with latches.
All required towing lights shall be furnished. A screw post tongue jack shall be furnished.
It shall be a heavy-duty type with a load capacity of 5,000 lbs. and be a side mounted for
positive road clearance while under tow. Safety chains shall be provided.
Frame and running gear:
Describe your running gear and frame: IM,1..&/2 -rtJ1L>1~_ 11/.(J...a
~a led.Ll (~11o-6 ~ ~
uJ/~~
I
Air Compressor
An air compressor shall be mounted in front of the heating tank and behind the engine.
Shall operate off the same engine as the rest of the unit. Unit shall be cooled.
1. Shall be hydraulically driven.
c{(/t.f~1J dAJ/uuu
100 CfM
~U
Ip
2. Shall have a minimum of 53.8 CFM@100PSI.
3. Shall include a hose with hanger.
4. Shall include all manuals and filters.
Trainin2
Factory trained representative will provide at least one day training at the Oshkosh Street
Division for both operators and mechanics.
Safety and training manual. A written safety manual with safety videotapes. Safety and
field training will be provided.
5
v ~::r
Miscellaneous
The following shall be provided with unit proposed:
One set of service manuals and CDs
Two operators manuals
One video for training Nt:> v\~b
One spare rim and tire for trailer
One spare set of filters and belts
One spare sealant hose
One applicator wand
One sealant tip adapter
One - 20 lb. Fire extinguisher with cover and mounted
One mounted tool box
One form of warning light (strobe, beacon, etc.
Unit primed and painted yellow.
All standard equipment.
Must meet or exceed all State and Federal regulations. '
Trade in
1991 Crafco, Model EZIOOD, Serial Number lC9EK0912M1418095
Engine make ISUZU, Model2KCl, Hours 2872
Optional
Used unit with less than 500 hours as listed above, number of hours
6
.
f ' .
PROPOSAL
We, the undersigned, propose to furnish the City of Oshkosh Street Division, FOB 639
Witzel Avenue, Oshkosh WI 54902, the following equipment as per specifications or
noted deviations for the following amount:
. One 12S-Gallon Portable Melter Applicator: Sf ~ OJk J;2:j D~
MA1<lElAND MODE~ m:~BER
BID NO TRADE $ lf4, g c25 ttj'
r
BID WITH TRADE 1991 CRAPCO $ /5160,00
BID OF USED UNIT $ S J I 700, oD
Warranty
Warranty shall commence on date unit is placed into service by the City of Oshkosh.
Warranty work to be performed at the City of Oshkosh Street Division or the successful
vendor shall be responsible for the pick up and return of unit to the City of Oshkosh
Street Division.
Parts: I ~
Labor:
I Lf/1~
Name of person to contact for warranty work: Ja}fhk r:::1.Linn1j'Y1J
Telephone Number: [&5') lOT4 - ~
Production Year: ::zoo1-_ If unit is used list total hours:
Unit Make: ~Model:---Lllk ,., ':JS-l)fl('~
Does unit meet all specifications: __ yes )< no
Firm delivery date: ISO da:/s /fRo
Must include literature and manufactures specifications list with proposal.
List items not meeting minimum requirements: (1 ~.J~ !-ItJ<lp., I~
{];;z (1Mn~-
List items exceeding minimum requirements: ~iu:(;uA:!)
/:ItJ.se. r:J blAhfl
. I ,
.-a L1 (htnp/l,L<J1Url
7
~I d1-- 2007
ATE
~t
'" .
C:...L I A~~~ ~ ·
(Jl~ fVJtUJ ' d .n~... 1)
COMPANtNAME... .~.
l3tutR, t1OVlrod -- 1j),c,UYl~in CLrecL 12tpr;e5erd-at-ive
NAME AND TITLE OF PERSON SUBMTTING BID
J~,--l) ~va Rt>>.o1 /VtJrth I3r~ M IJ) ~
ADDRESS CITY STATE ZIP
(lISf ) (, 'ftf - 4-44 I
TELELPHONE NUMBER
8
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;j-,C,!,',.{_.,"r
should be m.::mufactl1teS cntteJJl
ca.'j')able of heatinu and an1)!vim2 IYllhout
. '-' -;;. r ___- '-...-
one
of repair partS
A video manual
the complete operation I 25-gallon mclter applicator shall be available
A [;:ictory-trained representative shaIi be made 3\.'ailable for initial stan up
!leatiIH! Tank
not
There shaD be a plug to aUo,,\' the entire heat transfer oil system to be drained,
transfer oil sball be ISO grade 68, A sealed expansion tank for heat oil
to l11C he.at
}'}eas-e
on your Untt'
~ Ii . 'n ,.
J.~e. a,_~d-ed(".*I"B... ...-..,
pA/'AIf~/tfh......~l...,
shari be
a- 111 In U11tU11
1 /2 inch 11lick.
ceramic insulation and covered
ourer
ima,i!ation on your unit: ,.I".r;;~~"C~/3m;c..
S,/CC/
I.)
...i&.llh ....4..9ff
C9u:1-~-..,...w 4//'14~~
~ ~
high 'Voltage transformerpowering an electric spark igniter.
conjunction witb a sensor that detecIs a lack of bum or ignition and shuts do\.vn
is for safety, The
device !J automatically hot
material tenlperature, The control shall h.ave a digital read out 1';"11' temperature of hot
thennostat >::ontro\ ignition for a temDeramre range
.-." . 1 .....'
a high of for a of sealants. All temperature
shall becomained in a weatherproof control hmc This unit m us1 be
of melting ! ,000 Ibs. per hour, COld start up to working sealant temperature in
one
aJY
-':".~"4e.-c.~" ,ClSw..~D..tL.~
"-'~"""-"-_.-.-~~_.__..-..._-~.- _....~..~.h.^__.."~~v~..___~_'^~~_~,_..'....~.~...~~>O,___.'''-~''~'''''~_~--''''''~_h'''''''';.,..~~,~~,.,"'',c..w._.,--.;.,.""""~--",-._.....-...-,,",,,-,__._'_....<---'".....;.."~...-....-.~~m___-"____........-----..,~.
Dri\'e and Driye ConiJ'ois
hydraulic motor
fluid pumped
agitator or rnaterialpump motDrs. adjustable hydraulic control valve
The drive controls governing the
1)' from the rear the
'ivand,
l)escnbe and Drive Controls on unit ..G~,_,Lf:..!.,./?~t..,te-f4"?.g.'f.l.E--
e--&:e/JtlbL,-rLf4yAt'~i/~e.c,....ip, .CtfJ""l/fh/l ~~~),/...f/~/A"J?
AJli1/t;/'lv1J'5d.:~~ A.Ld~~fde.+tpe...w~ .1i~L?1d-~M ,..<JAo
5lgJ~ /l1I/ldJ -Q'rA1. /J/Y'7/'~ ..# J) j- .:5
\Vhel1
jJes(:rj-be
proposed: S~./1"l~_~ /9S
,riA.OI/.t:::.:_
dc".f tJU~, /l7/lt"It/l
1s ." ..~e(/c-~sl'l6leL
,>""<""'_',,_.,,.-~.,,,~ .-,_~._~~v_~,~~__,.~"~..,,.~..~,~,..._,~~.__<~~~"_._....~...."'..~--'-'..........".......__,.,__.~.,~...,.,._.~.~~._'___--,...,_~.,...~~_._,~
-- ~"..,.'_.~.,.'''_','~''<M'".'''__..,_>_~__.._~",,~.,.~__......,__.._..., _,~",'__~__M'_"~''''~'<~_'_~'__'___'_'_'__._._.'___~''--____._W_'v'8.__~___~'N~_>_0__._..,_~~.,~____.~.",~,__~.,.""'^"__",._"~"",~"_'>J_~",~.__,_____..~,..._~_~"",~__>o~--,,,,,~'.."
be required at the top of the tank
for operator 'I'he height shall nol.
inches t'(:)1' operator convenience, The opening shall have a minimum area 252
Sl.llmre inches, capable of accepting bkx:ks of materiaL The lid shall be hinged and <:1
on tCj ])r()vide L~oadjn,g hatch designe.d f~)r
~/Jgi. jUf~iS.,3?~.9ffUL!~~j
- . f). /-: /-(
,j .rQ~r:~, . v l2.,~__,_..,,,~._..,,,..,._,_,,,___
...LC?,4~~..,...,i..~rd.,
,. "'.""~'-""^,"'_"_,__,__',_~",__"_,,_~,,",,,~~~,,v.___~~'___~'_"_~'M."'~'u_'''__,_~,'~_~__",,_,,~~,<_, ~'~'~'.__~~_",,,~_.~~.,,-,"-,,"_~,,,-,~",,,,_,,,,_,,,,_,",,_~~____,----~,....;.c-_._.-~~~._---------.,...--<-____._,.'^.~"......~~~_~...,.........___~_..,.....
Pumping tJnit
c.ontr(.11s pUHlping of rnaterial and (Jut-put is
The pump and agitator dri\/c shaft stand vertically 1;0
two rue,tms on top ofH~e tank" One motor rotates an axial tube having radial
:3t the ber bottom., The rnoteJ!' drives a coaxial shaft
tube to the pump. The design aHows the material to be pUIYl)'/cd directly
the tank \vithout in-line filters. Sealan1 pumping shall be on demand, No external
or back into is needed. No internal or external
III pumping and delivery. The pump shaU capable of
delivering sealant al a rate that exceeds the melt rate of the unit.
of the material
to
Ji,;i,
'J2~. ..AIr~J2,wj;;;.~'-;I'O/1/1j'/'~l
..' _"""'_'^""''''V___~'~_.'''___'''''''''''''''''''''_~'.'_---'''''^''~'~~_--'--''....--',',""..,<.,.v.___._______.._,.,~__"'_,...~,~,..,-,..'^'~__~_.;...____~_~-.,._',~...~""'.,.',,.~~..'N^'_,'.,....
f!!ElP Prot\"cthm
screen, The
in fr0I11 the sealan,t to
The screen shaH continuously rotate 360 degrees around the pump
agitator is en_gaged~
on ~,tt)(/I'?dt~ h/'/I'1.;r>.A/'7 /~h /'1- S
12 . rlf '~ "
Eld.",.UL(Lu~:Ilz..~ /t ?::. ;J ;)'fit:-- .dt1k <2~ dJLiiu_ T#~k.-. t/o
I/t/i/.edt, /9?~/t.{(,.. Y.O~AdS--b~-:fj~ ~.. ~:t-~~~~'
.j
the hose and wand are heated by lo\v voltage elei..':tric current and temperature
regulated. Due to the \\'eight and safety considerations, an oil jackets hose or eleCiric
IS hose shall be specifrcaUy
asphalt products up to 500 degrees and rated at SOO PSi
\\orking pressure. Hose shall not be shorter than 18 feet. For maximum operator safety it
\vith a inside diameter and shall be not
! not Ibs. the is to vJrapped with a
rninimum of three ekclrica! \vires \vith terminal ends. The wires wiD be capable
heating tbe hose to adjustable from 0-400 degrees and independent IJ'o.m the temperature
The hand 'Nand shaH be constructed
up to a tc~ /\
mah:nal pump the \vand, The hose shaJj be suppcmcd
\vhleh S\Vl"Jtds on dual pi How block bearings
(In
',~~ . ell/od.d? ;<2~~&f/"vyd7-f;1;: f
r:nglli~
,
!
set to
\vill be in a weatherproof
ne shul down package
,~~~~~ ~.AS. A~k'~_.._,_.~,.
. .-.. .C'M'''~':'''''''''~''_''_'__' :"~,_~,~_~,_~,,--,~,_~,,~,,,,__'_-,,-~_"~"_~"_'~"_~_'_'.....___"_.._._,_..~___~.___..._~_._.,--_.~,_~_~_,_.~_,-,-----",-,"",,~~",......_-,~_~~....__~~M___"___,_..~,_~_
operate J 2 hours on one
level indicatIOn,
of
"fhe t<mk shall have a sight
C.paCjtY.3t2J'AfRAl",~_-::ir:.{~..k
4
unit be trail.e.r 111o-unted. be \vith a
means, tlle (~enter of v./hich shall be a rninimul11 25 inches frmn the nearest obstruction
be adjustable in height above the ground level from a rn
k'vel \\.;th a wide
bolted to the hi tch
f()r easy height adjustment,
unll
7,000 ibs,capzKit),
dual
lOrSl(Jn
on all
hooks with
furnished, jack shall be
type a load 5,000 los, be a mounted for
clearance while under to\\', Safety chains shaH be provided,
}'()LU nmning gear and >~~_d.r,~(/t!:/7 A,tLe&'.cc.J$~~Ck:~?lS'~,4
a~~tex ~/~L!~lt1'l'IfftA/~/'t-~~ -f!rAme.rC4. st~~~,~p~e/luy,je.J? -f/l ,.,..~<e
1/J[~~f2t 1~_{)~""'d4td.I;.~~, t.1:r,,!:l_6.4S-/f f~tf~,/e,V/'A~-""'"
air corn pressor shaH be motmted fl'()ut of heating tank behind
operate o1'f1he same engine as the rest ufthe unit Unit shaH be cooled,
::. Sha1J include a hose 'vvitb
Mlce.ti/V::I,&l~U~~/;';I~ 10,
~;'9i;,/'I/9' t4/
S4L'?~-,...~-"
it?t,~tfude.- /:::~_If!.d hA--J~
S;L?J~_.....,-~'~"""''''w,..,
J ,
a
4
Trahtllill
at ieast one day trmnmg at
A wntten
rrHl11ual v./ilh saJety vldeotap(;~s,
,
ariG
"-
~)
Oshkosh, Wisconsin
Exception: Heating tank
Tank capacity 110 vs. 125 gallons
The Cimline MAGMA 110 Melter has a sealant capacity of 110 gallons (add 1.5
additional gallons if you add storage volume of Cimline pump and plumbing) and a
pumping capacity of 20 GPM. Since its pumping system is not submerged in the bottom
of the tank, this is a true capacity value. On submerged type systems such as the Crafco
SS 125, over 11 gallons are actually displaced by the pumping system (and is capable of
only pumping 6 GPM). This makes actual capacity of the SS125 only 114 gallons and
worse performing due to it's small GPM rating. To put this all in perspective, we are
talking about a realistic capacity difference of less than 1 sealant block.
Exception:
Hydraulic system
Cimline uses a reliable hydraulic manifold system, To regulate the flow of hydraulic
fluid to the agitator and the material pump circuits. This allows the operator a
straightforward no-hassle approach to operating the equipment.
Exception:
On-Demand/Submerged Material Pump
It should be remembered that, "On-Demand" and "Submerged Pump" are synonymous.
For the most accessibility for inspection and maintenance,
Cimline places its material pump curbside. The hydraulic-driven motor is outside of the
unit body where it is totally accessible and within reach. The material pumping side is
within and heated by the heating cabinet at the rear of the machine. The cabinet
temperature source is from the super-heated air emerging from the oil heating operation.
No hot-oil jacket and accompanying pump are required. The pump is not submerged in
the material tank where it can be held captive to a tank of hot material if the pump were
to fail. Pumping needs to be sufficient for the purpose but specifying particular methods
places one or another vendor at advantage in the competitive process. (See Video)
Exception:
Electric hose weight and safety
The weight of the Cimline electrically heated hose is 18 lbs. As to the safety of the hose,
Cimline electric hose works on the same principle as any electric generator used in the
field. As an example (any fire department that uses electrical equipment at a fire sight,
due to power outage, will use a ac generator to power their equipment, which is
producing 110 volts minimum. The system incorporates a floating ground to keep the
operator of the equipment safe from electrical shock) So whether you use 24volts or
11Ovolts, the system will be using a floating ground allowing for a safe environment for
the operator.
\lisccllaneous
'The following sha)J be provided \\illi uniljir('j'ly;cd:
:~el U j' scryi l'~-' rn~i l"nl~il5 dnd ('
T\\ (I operators mamwls
(Jne video for training
One spare rim and 111\: Cur trailer
C1nt' spare set or nlters and helts
Uilt' spare sCld,ml b,sc
()JiC aj)plicatur \\"aIJd
()nc sealant tip adapter
(irk ,- :::0 lb. I:ire extinguisher \\'Ilh CO\<;'1 dnc1 moun
i:it...Jll nlC(~
()li(' !('rm
\\arnin~ light (strobe, he,Kun, ,'ie.
t. nit ll1ed ~l!)d P2l1!11c'(1 yel
,.,\ I \ :"wmbrd <;'q ui ;;nl ('11 t.
\'lUSl meet ur exceed all Stall: ,me! F;,:dcra! j(,~liililioIlS.
Tl11l!t' in
1991 Crareo, ;\-10dcl f7100D, SC]'iiil \!ulllbt'r lC9FK 12.\lj4]S09~
FnginC:' make 1St iZU, .\1odel 2KC]. Jl\'urs :;';72
Op!ion;d
1.1sed unit with less than 500 hours ,is !iSkd aDC)\'t. number of hours
.
I,
Thorn Enterprises Inc. d/b/a AI-Chroma
2701 Chamber St
Stevens Point, WI 54481
April 26, 2007
City of Oshkosh Street Division
Part no.
300678
404653
153874
403890
153826
403527
403558
170407
170169
111111
111339
11 1340
153653
153617
153799
111342
110036
111372
300010
Description:
Il0DHC with 53.8 cfm compressor
spare tire
spare electric hose
spare wand assembly
20 lb fire extinguisher
tool box
Strobe light
hyd, Filter
burner
air filter-engine
oil filter-engine
fuel filter-engine
air filter-compressor
oil filter-compressor
separator-compressor
belt-compressor
fan belt-hose generator
fan be1t-engine
federal safety yellow
Phone: (800) 733-7389
Fax: (715) 341-3462
Email: alchroma@fibernetcc.com
Price
$35,855.00
598.50
2,286.90
601.20
338.00
210.50
478.80
63.80
28.00
46.20
34.00
46.00
56.10
77,00
316.80
46.80
9.00
21.00
1,800.00
Total $42,923.60
'-
\Vai'rantv .' . . ". '. "'" ". '., ......
Warranty shall commenceonClate unit is 'placed into service by the City ofOsh~bSh" .
\Varranty \Vork to be performed at tbe City of OshkoSD Street Divisionor the succcssfi.ll
v$ndor shall be responsible for the pick up and return of unit to the City of Oshkosh
. Street Division, .
P<'n't~: l.y.J-/'t/'
Laix)r: l-XMt.':~,_..,-"-,-----------~--
. \
Name of person to CO;1tact fO/;\'arnl~1ty \Vork: _~~-:lhQLI:1L__,_,___._______,~_~'
Telephone Number: L,l:.t(L_LS2___.23.3.~_________ . . .
Does unit meet 2111 spccificatlOris: _..L___'yes .
Firm delivetYdate:fc:Y;i~~~D
I .
I\hist include literature and manufactures specifications list wlth proposa1.
List items not meeting L11il1imumrequirements:
"~-------'-
liq':.~"'~"'fJ~(~~~-",/!ei/f .. ... .;ft.~.J;~~~~~
AN '1" NAivIE
Lf.........,..),..~
C/!ri:
~..1&!:~..,.Me~-4iiec::t "M,M... .... M .....".....'M
N:\ l-\NI) SIJBl'vrrTING BiD
.??~(~~~4e.:.~t_S!t~~. !Z;i,_,lJL..S-rrJ:1
CiTY ZIP
..,ft{2j .7~~,_....,_73.l:l,.....,__,
. .
PROPOSAL
We, the undersigned, propose to furnish the City of Oshkosh Street Division, FOB 639
Witzel Avenue, Oshkosh WI 54902, the following equipment as per specifications or
noted deviations for the following amount:
One 125-Gallon Portable MelterApplicator: Crafeo SS125DC
MAKE AND MODEL NUMBER
BID NO TRADE
$44,9R5,22
BID WITH TRADE 1991 CRAFCO
$ 41 . 48 5 . 22
BID OF USED UNIT
$ 3, '500.00
Warranty
Warranty shall commence on date unit is placed into service by the City of Oshkosh.
Warranty work to be performed at the City of Oshkosh Street Division or the successful
vendor shall be responsible for the pick up and return of unit to the City of Oshkosh
Street Division.
Parts: See At taehed
Labor: See At tahhed
Name of person to contact for warranty work: Kp.nny Mi 11 p.r
Telephone Number: 414-281-6400
Production Year: 2006
If unit is used list total hours: Under 500 hours
(Actual Hours: 210)
Unit Make: Crafeo
Model: SSI2'5DC
Does unit meet all specifications: X
yes
no
Firm delivery date: 10 Days ARO
Must include literature and manufactures specifications list with proposal.
List items not meeting minimum requirements: Complies with all
minimum requirements.
List items exceeding minimum requirements: Engine is a 37 HP turbo engine"
7
ApJ.:'il 23,2007
DATE
Sherwin Industries, Inc.
COMPANY NAME
ndy S. Jackson, Vice President
TITLE OF PERSON SUBMTTING BID
2129 West Morgan Avenue, Milwaukee, WI 53221
ADDRESS CITY STATE ZIP
( 414 )281-6400 OR 800-525-8876
TELELPHONE NUMBER
8
C~:NC
SPECIFICATIONS FOR 125 GALLON MEL TER
APPLICATOR WITH COMPRESSOR; WITH PUMP ON I
DEMAND FEATURES; DIESEL FUELED
420 N. Roosevelt Ave. . Chandler AZ 85226
1-800-528-8242. (602) 276-0406. FAX (480) 961-0513
www.crafco.com
MAY 2005
GENERAL
The purpose of these specifications is to describe a double-boiler type melter applicator that is specifically designed for and shall be capable of
heating and applying all grades of asphalt rubber sealant, fiber modified asphalt sealant and specification joint sealant without further equipment
modification, It may be used for the application of resinous, colored sealant and fillers, This unit shall be the manufacturer's current production
model manufactured in the United States of America. The machine shall be capable of starting at ambient temperature and bringing the sealant
material up to application temperature in one hour or less, All qualified bidders must have and maintain a complete inventory of repair parts and
have experienced, factory-trained service personnel for this eqnipment A comprehensive safety manual and an operational/maintenance CD
shall be supplied with each unit. A factory-trained person shall be made available for initial start-up and training in the operation of the melter.
The material should be heated in a kettle or melter constructed as a double boiler, with space between the inner and outer shells filled with oil or
other heat-transfer medium, Thennostatic control for the heat -transfer medium shall be provided and shall have sufficient sensitivity to maintain
sealant temperature within the manufacturer's specified application temperature range. Temperature indicating devices shall have intervals no
greater than sop (2,80C) and shall be calibrated as required to assure accuracy, The melter shall have continuous sealant agitation and a mixing
system to provide unifonn viscosity and temperature of material being applied. Do not attempt to apply 2-component or PVC coal tar products
with this unit. This includes Crafco "SuperSeaI" brand joint sealants,
REQUIRED SAFETY FEATURES
The unit shall have a safety shut-off on the lid that automatically stops the agitator when the lid is opened.
The applicator wand shall be equipped with an automatic shut-off feature that will stop the flow of sealant when the handle is released or
dropped.
The sealant line pressure will automatically cease when the sealant flow is stopped. The operator shall not be required to perfonn any additional
activity other than releasing the wand trigger switch to cease sealant line pressure, There shall be no valves in the line to allow intenuption of
sealant flow from the pump to the wand end, The heat transfer oil shall adequately and efficiently bring the sealant material to application
temperature without the use of a heat transfer oil circulation pump, This eliminates the potential exposure of personnel to pressurized hot heat
transfer oiL '
TOWING FRAME AND JACK
This unit shall be trailer mounted, The longitudinal side frames and tongue members of the trailer shall be on one continuous piece construction
composed of hot rolled steel channel having the minimum dimensions of 5 inches (12,70 cm) web, 3/16 inch (.48 cm) thickness with 1.75 inch
(4.5 cm) flanges. The configuration of the channels shall be cold fonned with the flanges on the outside resulting in a one-piece frame member
with no cross welding of or on the flanges to avoid any possibility of flange stress cracking, The tongue shall be equipped with an appropriate
heavy duty ball orpintle hitch and shall be adjustable in height above ground level from a minimum of 14 inches (35.6 cm), to a maximum of32
inches (81.3cm), pennitting practically level towing with a wide range of towing vehicles, The towing hitch shall be bolted to the hitch plate for
easy height adjustment and/or conversion to other type hitches, A screw-post tongue jack shall be furnished. It shall be a heavy duty type with a
load capacity of 7,000 pounds (3,175 kg) and it shall be side mounted and swing away for positive road clearance while under tow,
RUNNING GEAR
The unit shall be equipped with a dual independent rubber torsional suspension having a safe load capacity of 7,000 pounds (3,175 kg), electric
brakes, modular wheels and ST 205/75R 14-8 tubeless tires (Load Range C), This suspension eliminates springs and shackles that rust and
reduce ground clearance, The melter shall have dual taillights, stop lights and turn signals, Lights shall be ICC approved, A license plate holder
shall be attached to the driver's side taillight. All melter fluid tanks shall be positioned no lower than the deck level and be mounted on top of the
channel frame members to assure proper ground clearance, The unit shall also be equipped with two safety chains not less than 48 inches
(121,9cm) of.38 inch, (.97 cm) coil proof chain, attached to the tongue with a drilled type clevis pin on the end attached to the frame and screw
type clevis pin on the opposite end, Total shipping weight is approximately 4,020 pounds (1,823 kg).
HEATING TANK
The material heating tank shall be a minimum of37 inches (93,98 cm) diameter by 28,75 inches (73,02 cm) deep having a minimum capacity of
133,75 gallons (506.3 I) at ambient temperature, The tank will have a rear discharge from the pump and a rear plug outlet. A double boiler type
jacket shall create a reservoir that shall hold a minimum of 34,8 gallons (129 I) of heat transfer oil at 700P (21. I oC), (Note: at 5000P (2600C) the
heating oil will expand approximately 18%) The jacket shall wrap around 100% of the outside area of the circular material tank and bottom and
allow for complete circulation of the heated transfer oil. The tank and jacket shall be made of not less than 3/16 inch, (.94 cm) rolled sheet steel.
There shall be one plug to allow the entire heat transfer oil system to be drained, The heat transfer oil shall be onsa grade 68,
EXPANSION TANK
A sealed expansion tank for heat transfer oil shall be provided to minimize oil oxidation and prevent moisture condensation into the heat transfer
oiL Overflow down tubes are unacceptable.
HYDRAULIC SYSTEM
The hydraulic system shall incorporate a single hydraulic pump to power the agitation and pumping system. All valves shall be solenoid operated
by toggle switch and wand handle switch. The controls will allow for bi-directional operation of the sealant pump, A flow control valve will be
mounted on the rear of the unit to allow the operator to adjust the pump operational speed. The minimum 32 gallon (1211) hydraulic tank will be
equipped with an internal 1 O-micron full flow filter, The filter shall be equipped with a restriction indicator to indicate the need for service, A
sight gauge level indicator equipped with a thermometer to measure oil temperature will be mounted on the tank and located where it is easily
viewed.
INSULATION
The heating tank shall be insulated with a minimum of I-inch (2.54 cm) thick high temperature ceramic insulation and covered by a 22 gauge (.07
cm) steel outer wrapper. Fiberglass or rock wool insulation is unacceptable due to their moisture retention properties resulting in a significant
loss of their insulating value over an eighteen-month period,
LOADING HATCH
A low profile angled lid opening for loading shall be required at the top of the material tank and shall be located on the curbside of the machine
for operator safety, The loading height shall be a minimum of 50 inches (127 cm) and shall not exceed 59 inches (149 cm) for correct ergonomic
lifting and fume exposure. This will allow the operation of the equipment, including sealant loading, from curbside. Loading systems that
require the operator to step onto the melter are unacceptable, The opening shall have a minimum area of 252 square inches (1,625 square cm),
while not exceeding 275 square inches (1,774 square cm) in order to prevent heat loss, and shall be hinged to allow placement of a block of
sealant onto lid and closure oflid for easy, anti-splash loading,
HEATING SYSTEM
The heat transfer oil is heated by one 12-volt, 250,000 BTU high efficiency forced air diesel fired burner directly at the bottom of the heat
transfer oil tank, The total area exposed to the burner shall be a minimum of 5,244 square inches (33,832 square cm), The material tank shall
have a minimum of 4,267 square inches (27,529 square cm) of contact with the heat transfer oiL No other mechanical circulation of the heat
transfer oil by pump shall be accepted, This provides for a melt rate of 1,000 pounds (450 kg) per hour,
IGNITION OF BURNER
The burner shall be lit by a constant duty high voltage transformer powering an electric spark igniter. This igniter shall work in conjunction with
a sensor that detects a lack of bum or ignition and shuts down the fuel supply, The thermostat control is located on the curbside of the machine
for operator safety,
INTEGRATED CONTROL SYSTEM
The melter applicator shall have electronic thermostat controls that will automatically regulate hot oil, material and hose temperatures and in turn
display these temperatures on digital readouts, The controls shall operate at temperature ranges needed for proper application of sealant. They
shall be activated by a single power switch, which will then turn on the agitator and pump at the proper time by use of interlocks, The interlock
for the agitation system will not allow the agitator to be activated until the material temperature reaches 2750 and the interlock for the pumping
system will not allow the pump to be activated until the hose temperature reaches 3250, All temperature controls shall be contained in a single
weatherproof control box. This control box shall also contain the engine ignition controls, hour meter and any engine gauges,
DRIVE AND DRIVE CONTROLS
The motive force to the agitator and material pump shall be hydraulic motors driven by a single hydraulic pump. The drive controls governing the
rotational speed of the agitator and material pump shall be controlled by adjustable hydraulic valves, The drive controls governing the speed of
the material pump shall be controlled electronically from the rear of the machine. The material pump will have infinite speed control and is
electrically actuated by a toggle switch on the control panel or a switch on the hand wand. Material pump can be reversed as required.
AGITATION
The sealant material shall be mixed by a hydraulically driven, full sweep vertical agitator with two opposing horizontal paddles and vertical risers
attached to the ends. This feature ensures that material remains in complete suspension and that the hot material stays in the lower area of the
tank and does not get splashed or thrown to the upper areas of the tank, The agitation system shall be chain driven from the hydraulic motor to
the agitator, The agitator rotates in both directions, For additional safety the agitator will shut off automatically when the loading hatch is
opened,
BI-DIRECTIONAL VARIABLE SPEED PUMPING UNIT
A hardened steel gear pump is located in the center of the material tank attached to the bottom of the tank. Pumping of material is controlled by a
switch on the hand wand and output is controlled hydraulically, The pump and agitator drive shaft stands vertically attached to two motors on the
top surface of the tank, One motor rotates an axial tube having radial mixing blades at the chamber bottom. The second motor drives a coaxial
shaft running through the tube to the pump, Sealant pumping shall be on demand. When pumping stops, all line pressure and sealant flow shall
stop, No external plumbing or recirculation back into the tank is acceptable. No internal or external valves shall be used in the pumping and
sealant delivery system. The pump shall be capable of delivering sealant at a rate that exceeds the melt rate of the unit.
ACfIVE PUMP PROTECTION
The pump shall be completely encircled by a protective screen, The screen shall not allow anything larger than Y; inch (1.27 cm) in size to pass
from the sealant tank into the pump suction port, The screen shall continuously rotate 3600 around the pump whenever the sealant agitator is
engaged. The active screen will protect the pump from foreign object damage and will self-clean as it rotates around the sealant pump and
suction port,
SEALANT HOSE AND APPLICATOR WAND
Both the hose and wand are heated by low voltage electric current and are temperature regulated, Due to weight and safety considerations, an oil-
jacketed hose is unacceptable. The hose shall be specifically manufactured for handling liquid asphalt products up to 5000 F (2600 C) at 500 psi
(34.47 bar) working pressure. Hose shall not be less than 18 feet (5.48 m) in length, For maximum operator safety it shall be made of stainless
steel braid with a 3/4 inch (1.91 cm) inside diameter and shall be Teflon lined, Further, it shall be heavily insulated to prevent hot material from
leaking out Total diameter of the hose shall be not greater than 2 y.. inch (5,72 cm), The total weight of the hose shall not exceed 20 pounds
(9,07 kg), The hose is to be wrapped with a minimum of three electrical wires with terminal ends, The wires will be capable of heating the hose
to 4000F (2040 C) in less than 45 minutes and have variable temperature control capability, The hand wand shall be constructed of steel with
sufficient strength to withstand normal day-to-day operation, Material flow is controlled by a trigger switch. For greater operator mobility, the
connection between the wand and hose shall be through a 3600 swivel. There shall be no obstruction or valves between the material pump and
the wand end,
The hose is supported by a 6 ft, boom (1.83 m), which swivels side to side on dual pillow block bearings, The boom is centered at the rear of the
machine.
ENGINE
The unit shall be equipped with a diesel engine complying with the following specifications:
Electric Start
Three Cylinder 33.3 lIP (24,83 kw)@3000RPM
3,62" (92 mm) Stroke
Constant Speed Mechanical Governor
91.3"3 (1.491) Displacement
Full Flow Oil Filter
3,27" (83 mm) Bore
22 to 1 Compression Ratio
Water Cooled
The engine speed is preset at the factory for optimal alternator output to power the heated wand and hose,
Engine Shutdown Package (low oil pressure & high temperature)
FUEL CAPACITY
The melter shall have a 32 gallon (121 I) diesel fuel tank for operation ofthe entire unit, The unit will be capable of operating for a minimum of
12 hours on one tank of fuel. The tank shall be equipped with full length sight gauges for fuel level indication protected in a steel cover.
AIR COMPRESSOR
The melter shall be equipped with a 53.8 cfin (1525 11m) @ 100psi (6,89 bar), Rotary Vane Air Compressor. The compressor shall be driven
hydraulically and the air pressure is controlled by a continual intake valve modulation which adjusts the air flow to increase or decrease
depending on the user's demands, The compressor has an integral torroidal cooler to maintain proper oil temperature, along with a high
temperature shutdown switch for safety. The unit shall also be equipped with a self-contained air to oil hydraulic cooler with an electric switch to
turn onloffthe cooling fan. The noise level which the compressor puts out is 78 dba@ 1 meter.
PAINT
All painted surfaces shall be coated with DuPont two-part epoxy primer and DuPont two-part urethane paint applied by DuPont certified painters.
OPTIONS (X if to be included:)
25/16 inch Ball Hitch
_ 2 inch Pintle Hitch
_Sealant Tip Adapter
_3 inch Pintle Hitch
_V-shaped Squeegee (Qty,-->
_3 inch Applicator Disk
_Cold Air Lance
_112 inch Round Sealing Tip
_Extra Electric Hose
_Hot Air Lance
_Lockable Battery Cover
_Extra Hydraulic Filter
_Auto Loader
_Lockable Engine Cover
_Fire Extinguisher Mounted on the trailer Frame
_Hydraulic Oil Sight Gauge
~Mast Mounted Strobe Light
_Tool Box
_Self-Propelled Power Wheel
_Overnight heater
_Custom Paint
_Hitch Extension, 29"
_Hitch Extension, 34"
TRAINING
An authorized, factory-trained representative will be made available for a full day of training at a facility designated by the bidding agency, At
this training session a complete operational, mechauical and safety overview will occur, The CD manual will be viewed and discussed with all
concerned personnel. Additionally, the representative will be available at that time for "on the job" safety and field training,
SAFETY AND TRAINING MANUALS
A written Safety Manual will be provided to the bidding agency,
PARTS
Bidders must show proof that a large stock of parts for the model of equipment upon which he is bidding is maintained at his facility,
AWARD
Equipment is for use by the Highway Department and must meet the requirements of that agency as interpreted by the Highway Commissioner.
Prior to award the Purchasing Agency may require a visit to the supplier's facility to assure supplier has plant capacity to manufacturer and
deliver equipment on time as required. If it is determined that the supplier cannot supply as requested, this is just cause for cancellation,
WARRANTY
The manufacturer shilll warranty the equipment for one year or as otherwise noted in the manufacturer's standard warranty policy,
QUAUFICA nONS OF BIDDERS
No bid will be considered unless the bidder can meet the following conditions:
I. That it has in operation a parts/service location and keeps a sufficient stock of parts on hand at all times,
2, That it is bidding upon the stock model chassis that meets the requirements of the specifications without materiill changes or
modifications. The model is regularly advertised and sold as having a capacity of not less than called for herein, The bidder has been
engaged in the manufacture of equipment of the type bid upon for at least twenty-four months,
APPROVED EQUAL
The approved make and model for this specification is a Crafco Super Shot 125 Diesel Fueled Melter Applicator with Compressor for crack
sealing, Bidders offering to supply other than the approved make and model must supply a detailed description of the equipment being offered.
For purposes of comparison a separate list of ilIl deviations to this specification must be attached to your bid document
Prior to bid award an on-site demonstration of the equipment offered may be requested, All bidders offering other than the approved model listed
will be required to provide an on-site demonstration to verifY that their unit complies with all specification requirements before their bid will be
considered.
Failure to cany out the provisions noted herein is deemed sufficient reason to reject the bidder's proposal.